Volvo A35G & A35G FS Articulated Hauler Workshop Repair Service Manual PDF - MVOLCONA35G.zip
A full service and repair manual, complete with electrical wiring diagrams, for the Volvo A35G and A35G FS Articulated Haulers. It contains the technical data needed to maintain, troubleshoot, and overhaul these machines to the same standard as professional technicians.
The Volvo A35G and A35G FS Articulated Haulers workshop service and repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
Articulated Haulers A035G Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 6,060 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
000 - Foreword.....2
000 - GENERAL.....3
00 - DESCRIPTION; COMPLETE MACHINE.....4
Complete machine, descriptions_{01-31-10}.....4
Complete machine, descriptions_{01-31-32}.....7
Information and warning decals.....10
Product plates_{01-32-13}.....20
Product plates_{01-32-40}.....23
03 - SPECIFICATIONS.....26
Tightening torques.....26
Tyre equipment and recommended tyre pressures_{12-54-07}.....35
Tyre equipment and recommended tyre pressures_{12-54-35}.....37
Weights_{12-55-13}.....39
Weights_{12-55-36}.....40
07 - STANDARD TIME.....41
Operation numbers for additional work.....41
08 - TOOL.....43
88830227_88830228 User instruction.....43
88830268 User Instruction.....53
88830384 User instruction.....59
88830386 User instruction.....66
88830507 User instruction.....71
88830508 User instruction.....79
88830557 User Instruction.....90
E-1763.....100
E-2005.....102
E-2014.....104
E-2016.....106
E-2501.....108
E-2502.....110
E-2517.....112
E-2518.....114
E-2519.....116
E-2520.....118
E-2524.....120
E-2525.....127
E-2526.....129
E-2529.....131
E-2534.....133
E-2539.....135
E-2546.....137
E-2548.....139
E-7029.....141
E-7030.....143
Infrared Thermometer.....145
Leak detector 951 1207, description.....149
09 - MISCELLANEOUS.....153
Basic check, transmission.....153
Basic checks.....155
Brake system, basic check_{12-25-03}.....157
Brake system, basic check_{12-25-51}.....161
Collection of basic data .....165
Electrical system, basic check_{12-28-01}.....167
Electrical system, basic check_{12-28-55}.....174
Engine, basic check_{12-29-56}.....181
Engine, basic check_{12-30-35}.....185
Parking brake, basic check_{12-23-36}.....189
Parking brake, basic check_{12-24-08}.....192
Power transmission, basic check.....195
Steering and hydraulics, basic check_{12-22-06}.....198
Steering and hydraulics, basic check_{12-22-34}.....201
Tech Tool, operations-[3135].....204
Troubleshooting strategy .....206
Troubleshooting, assistant devices.....208
001 - STANDARD PARTS, SERVICE.....210
16 - LUBRICANT; FUEL; OTHER FLUID.....211
AdBlue_DEF .....211
Alternative fuels.....217
Automatic lubrication system.....220
Coolant.....222
Exhaust heated dump body.....224
Grease_{12-19-03}.....225
Grease_{12-19-27}.....226
Recommended lubricants_{12-17-24}.....227
Recommended lubricants_{12-17-57}.....232
17 - SERVICE.....237
AdBlue_DEF tank breather filter, replacing_{11-30-29}.....237
AdBlue_DEF tank breather filter, replacing_{11-30-57}.....239
Air drier cartridge, replacing.....241
Air drier filter, replacing_{11-34-26}.....243
Air drier filter, replacing_{11-34-54}.....247
Alternative exit, checking.....250
Arrival Inspection, according to Inspection Programme.....252
Automatic central lubrication filter, replacing.....253
Automatic lubrication system filter, replacing.....256
Axle breather filters, replacing.....259
Basic service_{11-47-26}.....261
Basic service_{11-47-50}.....263
Brake cooling oil level, checking_{11-06-14}.....265
Brake cooling oil level, checking_{11-06-41}.....266
Brake cooling oil tank breather filter, replacing_{11-03-59}.....268
Brake cooling oil tank breather filter, replacing_{11-04-27}.....270
Brake cooling oil, changing_{11-05-09}.....272
Brake cooling oil, changing_{11-05-36}.....276
Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{11-02-50}.....281
Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{11-03-18}.....284
Brake system pressure oil filter, replacing_{11-07-23}.....291
Brake system pressure oil filter, replacing_{11-07-50}.....293
Cab asbestos filter, replacing.....295
Cab main filter, replacing.....297
Cab prefilter, replacing.....299
Condition test and maintenance program.....301
Coolant freezing point, checking_{11-26-00}.....303
Coolant freezing point, checking_{11-26-27}.....305
Coolant, changing_{11-27-14}.....307
Coolant, changing_{11-27-57}.....313
Delivery Inspection, according to Inspection Programme.....323
Diesel particulate filter, checking and cleaning.....324
Drive axle oil, changing_{11-10-46}.....332
Drive axle oil, changing_{11-11-14}.....334
Drive axles leakage, checking.....336
Drive belts, checking_{11-44-35}.....337
Drive belts, checking_{11-45-03}.....339
Dropbox and front axle, breather filter, replacing_{11-12-18}.....341
Dropbox and front axle, breather filter, replacing_{11-12-46}.....343
Dropbox leakage, checking.....345
Dropbox oil, changing_{11-14-37}.....346
Dropbox oil, changing_{11-15-04}.....348
Dump body alternative, lowering.....351
EATS Heat protection, checking.....354
EATS cooling fan, replacing_{11-31-54}.....357
EATS cooling fan, replacing_{11-32-27}.....362
EGR venturi tube, cleaning .....367
Engine air cleaner primary filter, replacing.....370
Engine air cleaner secondary filter, replacing.....372
Engine and cab heater extra fuel tank breather filter, replacing.....374
Engine and cab heater fuel filter, replacing_{11-23-42}.....376
Engine and cab heater fuel filter, replacing_{11-24-09}.....378
Engine and dropbox mounts, checking_{11-43-26}.....380
Engine and dropbox mounts, checking_{11-43-53}.....384
Engine oil and filter, changing_{11-45-45}.....387
Engine oil and filter, changing_{11-46-12}.....390
Engine oil and filter, changing_{11-46-40}.....394
Engine pre cleaner cyclone type, cleaning.....398
Exhaust heated load body, checking, cleaning and greasing_{10-55-49}.....400
Exhaust heated load body, checking, cleaning and greasing_{10-56-17}.....402
Extra fuel prefilter, replacing_{11-39-34}.....404
Extra fuel prefilter, replacing_{11-40-02}.....406
Fire suppression system, checking.....408
Frame extension bolted joints torque, checking.....433
Frame joint bearings clearance, checking.....435
Fuel filters, replacing_{11-40-44}.....438
Fuel filters, replacing_{11-41-24}.....442
Fuel system extra fuel pre- filter, draining_{11-38-24}.....447
Fuel system extra fuel pre- filter, draining_{11-38-52}.....449
Fuel tank breather filter, replacing_{11-37-15}.....451
Fuel tank breather filter, replacing_{11-37-43}.....453
Fuel tank sediment, draining_{11-36-05}.....455
Fuel tank sediment, draining_{11-36-33}.....457
Hydraulic oil level, checking_{10-52-48}.....459
Hydraulic oil level, checking_{10-53-15}.....460
Hydraulic oil tank breather filter, replacing_{10-50-30}.....462
Hydraulic oil tank breather filter, replacing_{10-50-57}.....465
Hydraulic oil, changing_{10-51-39}.....467
Hydraulic oil, changing_{10-52-07}.....470
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{10-48-11}.....474
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{10-48-39}.....477
Hydraulic tank sediment, draining_{10-49-20}.....483
Hydraulic tank sediment, draining_{10-49-48}.....485
Load body rubber cushions clearance, checking.....487
Load weighing cable to load cell, checking.....489
Lubrication, every 1000 hours.....490
Lubrication, every 2000 hours_{11-48-32}.....492
Lubrication, every 2000 hours_{11-49-00}.....494
Lubrication, every 250 hours_{11-51-33}.....496
Lubrication, every 250 hours_{11-52-02}.....499
Lubrication, every 500 hours_{11-50-23}.....502
Lubrication, every 500 hours_{11-50-51}.....504
MATRIS and Tech Tool, reading.....506
Maintenance of Stored Machines, according to Inspection Programme.....508
Maintenance service, every 10 hours_{12-08-55}.....509
Maintenance service, every 10 hours_{12-09-19}.....510
Maintenance service, every 1000 hours_{12-03-13}.....511
Maintenance service, every 1000 hours_{12-03-37}.....513
Maintenance service, every 1000 hours_{12-04-00}.....516
Maintenance service, every 12000 hours_{11-55-00}.....518
Maintenance service, every 12000 hours_{11-55-23}.....519
Maintenance service, every 2000 hours_{12-01-22}.....520
Maintenance service, every 2000 hours_{12-01-46}.....523
Maintenance service, every 2000 hours_{12-02-11}.....526
Maintenance service, every 2000 hours_{12-02-35}.....529
Maintenance service, every 250 hours_{12-06-18}.....532
Maintenance service, every 250 hours_{12-06-43}.....533
Maintenance service, every 250 hours_{12-07-07}.....534
Maintenance service, every 4000 hours_{11-59-17}.....535
Maintenance service, every 4000 hours_{11-59-41}.....538
Maintenance service, every 4000 hours_{12-00-05}.....541
Maintenance service, every 4000 hours_{12-00-29}.....544
Maintenance service, every 4500 hours_{11-57-51}.....547
Maintenance service, every 4500 hours_{11-58-15}.....548
Maintenance service, every 50 hours_{12-07-53}.....549
Maintenance service, every 50 hours_{12-08-17}.....550
Maintenance service, every 500 hours_{12-04-54}.....551
Maintenance service, every 500 hours_{12-05-17}.....553
Maintenance service, every 500 hours_{12-05-41}.....555
Maintenance service, every 6000 hours_{11-56-02}.....557
Maintenance service, every 6000 hours_{11-56-26}.....558
Maintenance service, every 6000 hours_{11-56-50}.....559
Maintenance service, every 6000 hours_{11-57-13}.....560
Maintenance service, first 100 hours.....561
Maintenance service, first 1000 hours_{12-09-57}.....562
Maintenance service, first 1000 hours_{12-10-21}.....563
Oil-bath air cleaner reservoir filter insert, cleaning.....564
Oil-bath air cleaner reservoir oil, changing.....567
Oil-bath air cleaner reservoir oil, checking.....570
Parking brake function, checking_{11-01-08}.....572
Parking brake function, checking_{11-01-31}.....573
Parking brake pads, checking.....575
Parking brake, checking and adjusting.....577
Parking brake, manually releasing_{10-42-27}.....583
Parking brake, manually releasing_{10-42-54}.....585
Power take-off suction strainer, cleaning_{11-09-04}.....588
Power take-off suction strainer, cleaning_{11-09-32}.....590
Propeller shaft between transmission and dropbox, removing.....593
Propeller shaft movement, checking_{11-13-28}.....599
Propeller shaft movement, checking_{11-13-55}.....601
Radiator, cleaning_{11-24-51}.....603
Radiator, cleaning_{11-25-18}.....605
Recovering and towing_{10-44-20}.....607
Recovering and towing_{10-44-56}.....610
Restoring from service position.....614
Restoring of the machine.....616
Safety when servicing.....618
Secondary steering, checking.....620
Service brake disc wear, checking.....622
Service points_{12-13-40}.....625
Service points_{12-14-08}.....628
Service position 1_{11-53-42}.....631
Service position 1_{11-54-22}.....635
Service_{12-15-10}.....639
Service_{12-15-38}.....642
Software update, checking.....644
Steering cylinder bearings clearance, checking.....648
Steering joint bearing, checking.....650
Tech Tool, operations .....654
Transmission breather filter, replacing_{11-16-09}.....656
Transmission breather filter, replacing_{11-16-36}.....658
Transmission oil filter, replacing.....660
Transmission oil, changing_{11-17-57}.....662
Transmission oil, changing_{11-18-24}.....664
Transporting the machine_{10-40-32}.....666
Transporting the machine_{10-41-04}.....673
Tyre wear and air pressure, checking.....680
Valves, adjusting_{11-42-14}.....682
Valves, adjusting_{11-42-43}.....691
19 - GENERAL.....700
CE-marking, EMC-directive_{10-39-13}.....700
CE-marking, EMC-directive_{10-39-40}.....702
Checking function.....704
Checklist after a fire or heat exposure.....706
Decontamination.....708
Environment.....712
Environmental handling for the future.....714
Environmentally hazardous fluids.....716
Environmentally safe handling.....717
FOPS and ROPS.....719
Fire prevention measures_{10-26-43}.....721
Fire prevention measures_{10-27-10}.....724
Health hazards with paint, plastics and rubber.....727
Rules when handling tyres.....730
Safety concerns everybody!.....733
Safety during electric welding_{10-27-48}.....735
Safety during electric welding_{10-28-12}.....737
Safety when handling AdBlue_DEF.....739
Safety when handling accumulators.....741
Safety when handling oils and fuel.....742
Safety when handling the machine.....743
Safety when lifting and supporting the machine.....748
Safety when using lifting equipment.....750
Safety when working on hydraulic systems.....752
Safety when working on pressurized systems.....754
Safety when working on the machine's electrical system.....755
Safety when working with air conditioning refrigerant.....758