John Deere 230GW Wheeled Excavator Operator's Manual PDF (OMT356703X19) English Spanish French - MJODOMT356703X19.zip

The full Operator's Manual for the John Deere 230GW Wheeled Excavator, containing every technical detail you need to run and service your machine.

OMT356703X19 - John Deere 230GW Wheeled Excavator Operator's Manual.pdf

omt356703x28 - John Deere Excavatrice à roues 230GW.pdf

omt356703x63 - John Deere 230GW Excavadora sobre ruedas.pdf

PRODUCT DETAILS:

Total Pages: 600 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English Spanish French

John Deere - 230GW Excavator - 1FF230GW__E061001

TABLE OF CONTENTS....1

Section 1-1: Safety—Safety and Operator Conveniences....29

Safety and Operator Convenience Features....30

Section 1-2: Safety—General Precautions....32

Recognize Safety Information....33

Follow Safety Instructions....34

Operate Only If Qualified....35

Wear Protective Equipment....36

Avoid Unauthorized Machine Modifications....37

Control Pattern Selector—If Equipped....38

Add Cab Guarding for Special Uses....39

Inspect Machine....40

Stay Clear of Moving Parts....41

Avoid High-Pressure Fluids....42

Avoid High-Pressure Oils....43

Work In Ventilated Area....44

Avoid Static Electricity Risk When Refueling....45

Prevent Fires....47

In Case of Machine Fire....48

Prevent Battery Explosions....49

Handle Chemical Products Safely....50

Decommissioning — Proper Recycling and Disposal of Fluids and Components....51

Exhaust Filter Ash Handling and Disposal....52

Prepare for Emergencies....53

Clean Debris from Machine....54

Section 1-3: Safety—Operating Precautions....55

Use Steps and Handholds Correctly....56

Start Only From Operator's Seat....57

Use and Maintain Seat Belt....58

Prevent Unintended Machine Movement....59

Avoid Work Site Hazards....60

Keep Riders Off Machine....62

Avoid Backover Accidents....63

Inspect and Maintain ROPS....64

Avoid Machine Tip Over....65

Operating or Traveling On Public Roads....66

Use Special Care When Lifting Objects....67

Travel Safely....68

Prevent Acid Burns....69

Add and Operate Attachments Safely....71

Section 1-4: Safety—Maintenance Precautions....72

Park and Prepare for Service Safely....73

Service Cooling System Safely....74

Remove Paint Before Welding or Heating....75

Service Tires Safely....76

Follow Tire Recommendations....77

Make Welding Repairs Safely....78

Drive Metal Pins Safely....79

Clean Exhaust Filter Safely....80

Section 1-5: Safety—Safety Signs and Other Instructions....84

Safety Signs and Other Instructions....84

Hydraulic Coupler Safety Signs—If Equipped....96

Section 2-1: Operation—Operator's Station....97

Pedals, Levers, and Panels....99

Control Levers....102

Forward, Neutral, and Reverse (FNR) Switch....104

Switch Panel....106

Switch Panel Functions....107

Steering Column Console....109

Steering Column Console Functions....111

Rear Panel....114

Horn....115

Power Boost Button....116

Pilot Shutoff Lever....117

Swing Lock Lever....118

Left Console Switch Panel....120

Right and Left Outriggers Selector Switch....121

Front and Rear Blade or Outriggers Selector Switch....123

Pilot Disable Switch....124

Hazard Light Switch....125

Auxiliary Function Enable Switch....126

Assist Attachment Flow Rate Adjustment Switch....127

Right Console Switch Panel....128

Exhaust Filter Parked Cleaning Switch....129

Auto Axle Lock Switch....131

Rear Light Switch—If Equipped....133

Travel Alarm and Travel Alarm Cancel Switch....134

Beacon Light Switch—If Equipped....135

Engine Stop Switch....136

Cab Heater and Air Conditioner....137

Selecting Display Between Celsius and Fahrenheit....140

Operating the AM/FM Radio....141

Secondary Exit Tool....143

Cab Door Release Lever....144

Cab Dome Light Switch....145

Opening Upper Front (Alternative Exit) Window....146

Removing and Storing the Lower Front Window....148

Opening Cab Door Window....150

Opening and Closing the Polycarbonate-Type Roof Exit Cover....151

Fire Extinguisher Mounting Location....152

Adjusting the Mechanical Suspension Seat....153

Adjusting Pilot Control Lever Console Height....155

Section 2-2: Operation—Monitor Operation....156

Monitor....157

Monitor Functions....159

Monitor Start-Up....162

Main Menu....163

Main Menu—Alarm List....166

Main Menu—Air Conditioner....175

Main Menu—Radio....179

Main Menu—Work Mode....182

Main Menu—Meter Setting....185

Main Menu—Setting Menu....187

Main Menu—Setting Menu—Date and Time....189

Main Menu—Setting Menu—Attachment Name Input....191

Main Menu—Setting Menu—Auto-Shutdown....192

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....193

Main Menu—Setting Menu—Sub Meter Selection....195

Main Menu—Setting Menu—Rear View Camera Monitor....197

Main Menu—Setting Menu—Display Item Selection....199

Main Menu—Setting Menu—Brightness Adjustment....201

Main Menu—Setting Menu—Language....202

Main Menu—Setting Menu—Unit Selection....203

Main Menu—Setting Menu—Main Menu Sequence Change....205

Main Menu—Information Menu....206

Main Menu—Information Menu—Operation....208

Main Menu—Information Menu—Maintenance....210

Main Menu—Information Menu—Troubleshooting....212

Main Menu—Information Menu—Monitoring....213

Section 2-3: Operation—Operating the Machine....214

Before Starting Work....215

Operator's Daily Machine Check Before Starting....216

Battery Disconnect Switch—If Equipped....218

Starting Engine....543

Cold Weather Start Aid....221

Cold Weather Warm-Up....222

Work Brake Control....225

Accelerator Pedal Engine Speed Control....227

Accelerator Pedal....228

Exhaust Filter....231

Exhaust Filter Parked Cleaning....234

Locking the Hydraulic Coupler to the Attachment—If Equipped....237

Unlocking the Hydraulic Coupler From the Attachment—If Equipped....240

Control Lever Pattern Operation....242

Mechanical Control Lever Pattern Selector—If Equipped....245

Control Lever Pattern Conversion....246

Blade and/or Outriggers Operation....248

Lock Outriggers for Travel....252

2-Piece Boom Operation—If Equipped....214

Attachment Indicators....258

Operating Front Attachment....259

Operating In Water and Mud....260

Driving Up a Steep or Slippery Slope....261

Lower Boom With Engine Stopped....263

Parking the Machine....265

Loading and Unloading for Transport....268

Towing Machine....271

Lifting With Bucket Loop....274

Lifting With John Deere Quick Coupler....276

Lifting the Machine....278

Section 3-1: Maintenance—Machine....280

Diesel Fuel....281

Diesel Fuel Specifications....283

Lubricity of Diesel Fuel....284

Handling and Storing Diesel Fuel....285

Biodiesel Fuel....286

Testing Diesel Fuel....288

Supplemental Diesel Fuel Additives....289

Fuel Filters....290

Minimizing the Effect of Cold Weather on Diesel Engines....291

John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....293

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....294

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....296

Oil Filters....298

Alternative and Synthetic Lubricants....299

Lubricant Storage....300

Mixing of Lubricants....301

Hydraulic Oil....302

Swing Gear Case, Axle Hubs, and Axle Differentials Gear Case Oil....304

Pump Drive and Transmission Gear Case Oil....305

Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease....306

Diesel Engine Coolant (engine without wet sleeve cylinder liners)....307

Water Quality for Mixing with Coolant Concentrate....309

Operating in Warm Temperature Climates....310

Testing Coolant Freeze Point....311

Disposing of Coolant....313

Section 3-2: Maintenance—Periodic Maintenance....314

Service Machine at Specified Intervals....315

Checking Hour Meter Regularly....316

Prepare Machine for Maintenance....317

Open Access Doors for Service....319

Open Engine Cover for Service....321

Fuel Tank....322

Hydraulic Breaker and Crusher Attachments....323

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....324

Service Intervals....325

Required Parts....327

Section 3-3: Maintenance—As Required....329

Inspect Tires and Check Pressure....330

Tire Pressures....332

Remove and Clean Fuel Tank Inlet Screen....333

Drain Water and Sediment From Fuel Tank Sump....334

Drain Primary Fuel Filter and Water Separator....336

Drain Final Fuel Filter and Water Separator....337

Drain Auxiliary Fuel Filter and Water Separator....338

Check Windshield Washer Fluid Level....339

Check and Clean Air Cleaner Dust Unloader Valve....340

Inspect Brake Lining....341

Clean Rear Camera Lens....342

Inspect Belts....343

Remove and Clean Radiator Air Inlet Screen....346

Section 3-4: Maintenance—10 Hours or Daily....347

Check Hydraulic Tank Oil Level....348

Check Engine Oil Level....351

Checking Engine Coolant Level....353

Check Brake Accumulator....355

Lubricate Hydraulic Coupler—If Equipped....356

Section 3-5: Maintenance—Every 100 Hours....357

Lubricate Front End Pin Joints and Working Tool Pivots....358

Lubricate 2-Piece Boom—If Equipped....360

Section 3-6: Maintenance—Every 250 Hours....361

Check Swing Gear Case Oil Level....362

Drain Water and Sediment From Hydraulic Tank....364

Check Pump Drive Gear Case Oil Level....366

Check Battery Electrolyte Level and Terminals....368

Lubricate Front Axle Kingpin....371

Check Front and Rear Hub Oil Levels....372

Check Front and Rear Axle Differential Oil Levels....374

Lubricate Equalizer Pin....376

Check Transmission Oil Level....377

Take Engine Oil Sample....379

Section 3-7: Maintenance—Every 500 Hours....380

Lubricate Swing Bearing Gear....381

Drain and Refill Engine Oil and Replace Filter....382

Check Air Intake Hoses....384

Clean Cab Fresh Air and Cab Recirculating Air Filters....385

Lubricate Swing Bearing....387

Lubricate Travel Driveline....388

Take Fluid Samples....389

Section 3-8: Maintenance—Every 1000 Hours....390

Drain and Refill Swing Gear Case Oil....391

Replace Hydraulic Tank Oil Filter....392

Replace Pilot-Brake and Steering Oil Filters....395

Drain and Refill Pump Drive Gear Case Oil....398

Remove and Clean Open Crankcase Ventilation (OCV) Hose....400

Check and Adjust Engine Valve Lash....401

Replace Air Cleaner Elements....402

Replace Air Cleaner Dust Unloader Valve....404

Lubricate Outrigger—If Equipped....405

Lubricate Blade—If Equipped....406

Replace Primary Fuel Filter and Water Separator....407

Replace Final Fuel Filter and Water Separator....409

Check Coolant Condition....411

Section 3-9: Maintenance—Every 2000 Hours....412

Drain and Refill Front and Rear Hub Oil....413

Drain and Refill Front and Rear Axle Differential Oil....415

Drain and Refill Transmission Oil....418

Replace Auxiliary Fuel Filter and Water Separator....420

Section 3-10: Maintenance—Every 4000 Hours....422

Drain Cooling System....423

Cooling System Fill and Deaeration Procedure....425

Section 3-11: Maintenance—Every 4500 Hours....427

Service Exhaust Filter....428

Clean EGR Cooler....429

Check Turbocharger....430

Check and Clean Fuel Injector....431

Section 3-12: Maintenance—Every 5000 Hours....432

Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....433

Replace Hydraulic Tank Vent Cap Filter....437

Section 4-1: Miscellaneous—Machine....440

Bleed Fuel System....441

Bleed Hydraulic System....551

Bleed Transmission System....444

Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler....447

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....448

Do Not Service Control Valves, Cylinders, Pumps, or Motors....449

Precautions for Alternator and Regulator....450

Using Booster Batteries—24-Volt System....451

Handling, Checking, and Servicing Batteries Carefully....452

Using Battery Charger....455

Replacing Batteries....457

Welding on Machine....458

Keep Electronic Control Unit Connectors Clean....459

Cleaning the Machine Regularly....460

Adding 12-Volt Accessories....461

JDLink™ Machine Monitoring System (MMS)—If Equipped....462

Replacing Fuses....463

Removing and Installing Bucket....466

Replacing Bucket Teeth....468

Replacing Bucket Tooth Tip—Heavy-Duty Bucket....470

Replacing Bucket Teeth—TK Series....472

Hardware Torque Specifications....473

Unified Inch Bolt and Screw Torque Values....474

Metric Bolt and Screw Torque Values....476

Section 4-2: Miscellaneous—Operational Checkout....479

Operational Checkout....479

Section 4-3: Miscellaneous—Troubleshooting....541

Troubleshooting Procedure....542

Engine....543

Electrical System....548

Hydraulic System....551