Deutz-Fahr Engines & Transmissions Workshop Manual PDF: Agrolux F50-F80, Agroton, Agrotron 120-265, Deutz 912-914, BFM 1012-2012 - MDFMISCOPES.zip

This is a complete workshop repair guide for Deutz-Fahr Engines & Transmissions, featuring full electrical wiring schematics and every technical detail you need to maintain, troubleshoot, and service your equipment to professional mechanic standards.

Inside the Deutz-Fahr Engines & Transmissions workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

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Total Pages: 4,915 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

AGROLUX F50-F60-F70-F80 Workshop Manual.......1

307.1114.3.6 AGROLUX F50-F60-F70-F80.......1

INTRODUCTION.......3

GENERAL SAFETY RULES.......5

SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS.......8

LIFTING INSTRUCTIONS.......10

HOW THE MANUAL IS STRUCTURED.......11

HOW TO CONSULT THE MANUAL.......12

HOW TO USE AND UPDATE THE MANUAL.......13

STANDARD TIGHTENING TORQUES.......14

1. NUTS AND BOLTS.......14

2. FITTINGS.......15

3. PLUGS.......16

4. FITTINGS WITH SEAL AT 37.......17

5. FITTINGS FOR PIPES WITH EYE ATTACHMENT.......17

THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS.......18

CONVERSION FACTORS.......20

SECTION 10.......21

1. TRANSMISSION.......23

INTRODUCTION.......23

DESCRIPTION.......24

1.1 HOUSING.......25

1.2 HML ASSEMBLY.......26

1.3 GEARBOX AND SHUTTLE ASSEMBLY (Version with HML).......27

1.4 GEARBOX AND SHUTTLE ASSEMBLY (Version without HML with 5 speeds).......28

1.5 CONTROL ROD FOR SHUTTLE - UNDERDRIVE.......29

1.6 SPEED CONTROL ROD (5-speed version).......30

1.7 RANGE AND PARKING BRAKE ASSEMBLY.......31

1.8 RANGE CONTROL ROD AND PARKING BRAKE LEVER.......32

1.9 FOUR-WHEEL DRIVE ENGAGEMENT ASSEMBLY.......33

1.10 DIFFERENTIAL ASSEMBLY.......34

1.11 BRAKES AND REAR AXLE ASSEMBLY.......35

2. REAR PTO.......37

2.1 PTO CONTROL CLUTCH ASSEMBLY.......38

2.2 2-SPEED PTO.......41

2.3 2-SPEED PTO AND SYNCRO PTO.......42

3. FRONT AXLE.......43

3.1 FINAL DRIVE.......44

3.2 PINION, DIFFERENTIAL AND DIFFERENTIAL LOCK.......45

4. HYDRAULIC SYSTEM.......46

DESCRIPTION.......46

4.1 HYDRAULIC DIAGRAM (standard version) (1/2).......47

4.2 HYDRAULIC DIAGRAM (standard version) (2/2).......48

4.3 HYDRAULIC DIAGRAM (full optional version) (1/2).......49

4.4 HYDRAULIC DIAGRAM (full optional version) (2/2).......50

4.5 STEERING CIRCUIT GEAR PUMP.......51

4.6 LIFT CIRCUIT GEAR PUMP.......52

4.7 POWER STEERING.......53

4.8 HML SOLENOID VALVE ASSEMBLY.......54

4.9 AUXILIARY SERVICES CONTROL VALVE.......55

4.10 TRAILER BRAKING VALVE.......56

4.11 SERVICES SOLENOID VALVE ASSEMBLY.......61

4.12 LIFT CONTROL VALVE.......62

SECTION 30.......69

ENGINE HOODS.......73

Removal.......73

Refitting.......74

WHEELS.......75

FRONT WHEELS.......75

Removal.......75

Refitting.......75

REAR WHEELS.......76

Removal.......76

Refitting.......76

SAFETY ROLL BAR.......77

Removal.......77

Refitting.......78

FUEL TANK.......79

Removal.......79

Refitting.......82

FRONT SUPPORT.......83

Removal.......83

Refitting.......87

PLATFORM.......88

Removal.......88

Refitting.......94

4WD SHAFT.......95

Removal.......95

Refitting.......96

ENGINE.......97

Preparation before separating the engine from the transmission.......97

Preparation for removal.......97

Separation or removal.......98

Refitting.......99

CLUTCH ASSEMBLY.......100

CLUTCH.......100

Removal and renewal of the clutch plate.......100

Checking clutch plate wear.......100

Refitting the clutch plate.......100

CLUTCH RELEASE BEARING.......101

Renewal.......101

STARTER MOTOR.......102

Removal.......102

Refitting.......103

HML UNIT.......104

COMPLETE ASSEMBLY.......104

Removal.......104

Refitting.......107

Checking the reduction unit end float.......109

CLUTCH UNITS.......110

Disassembly.......110

Assembly.......117

PLANET CARRIER ASSEMBLY.......123

Disassembly.......123

Assembly.......124

GEARBOX AND SHUTTLE ASSEMBLY.......127

COMPLETE ASSEMBLY.......127

Removal.......127

Refitting.......131

Separating from the transmission.......132

Reassembly.......136

Disassembly.......137

Assembly.......137

SHUTTLE - UNDERDRIVE SHAFT.......138

Disassembly.......138

Assembly.......141

PRIMARY SHAFT.......143

Disassembly.......143

Assembly.......144

SECONDARY SHAFT.......145

Disassembly.......145

Assembly.......153

GEAR SELECTOR ROD.......159

Disassembly.......159

Assembly.......159

SHUTTLE AND UNDERDRIVE SELECTOR ROD.......160

Disassembly.......160

Assembly.......160

FOUR-WHEEL DRIVE ENGAGEMENT CONTROL.......161

Removal.......161

Refitting.......161

Disassembly.......162

Assembly.......163

HYDRAULIC PUMPS.......164

PUMP FOR STEERING CIRCUIT AND SOLENOID VALVES.......164

Removal.......164

Refitting.......166

PUMP FOR HYDRAULIC LIFT AND AUXILIARY SERVICES.......167

Removal.......167

Refitting.......168

HYDRAULIC TRAILER BRAKING VALVE.......169

Removal.......169

Refitting.......170

HYDRAULIC LIFT (MECHANICAL VERSION).......171

COMPLETE ASSEMBLY.......171

Removal.......171

Refitting.......174

Disassembly.......175

Assembly.......181

BUSHES.......182

Renewal.......182

HYDRAULIC LIFT CONTROL VALVE.......183

Removal.......183

Refitting.......184

Disassembly.......185

Assembly.......188

LIFT CYLINDER.......190

Disassembly.......190

Assembly.......191

MECHANICAL DRAFT SENSOR.......193

Removal.......193

Refitting.......193

Disassembly.......194

Assembly.......195

REMOTE CONTROL VALVE.......197

Removal.......197

Refitting.......199

REAR AXLE.......200

RIGHT AND LEFT AXLES.......200

Preparation for removal of the right axle.......200

Preparation for removal of the left axle.......202

Removal of the complete rear axle.......203

Refitting.......204

Disassembly.......205

Assembly.......208

PLANET CARRIER ASSEMBLY.......210

Disassembly.......210

Assembly.......210

BRAKES.......211

REAR AXLE BRAKES.......211

Renewal of brake discs.......211

BRAKING PISTON.......212

Disassembly.......212

Assembly.......212

FRONT AXLE BRAKES.......214

Removal of brake discs.......214

Refitting the brake discs.......215

Piston disassembly.......216

Piston assembly.......216

PARKING BRAKE.......218

Removal of the friction shoes.......218

Refitting the friction shoes.......220

Disassembly.......222

Assembly.......222

BRAKE CYLINDERS.......223

Removal.......223

Refitting.......224

SERVICE VALVES ASSEMBLY.......225

Removal.......225

Refitting.......228

Disassembly.......229

Assembly.......231

3-POINT LINKAGE.......232

Removal.......232

Refitting.......234

TOWING HITCH.......235

Removal.......235

Refitting.......235

REAR PTO.......236

PTO INPUT SHAFT.......236

Removal.......236

Refitting.......237

PTO CLUTCH.......238

Removal.......238

Refitting.......240

Disassembly.......241

Assembly.......245

PTO OUTPUT SHAFT (2-SPEED + GROUNDSPEED VERSION).......246

Disassembly.......246

Assembly.......250

GROUNDSPEED PTO DRIVE SHAFT.......251

Disassembly.......251

Assembly.......252

RANGE GEARBOX AND REAR DIFFERENTIAL ASSEMBLY.......253

COMPLETE ASSEMBLY.......253

Disassembly.......253

Assembly.......253

PUMP DRIVE PTO.......254

Disassembly.......254

Assembly.......256

DIFFERENTIAL UNIT.......257

Removal.......257

Refitting.......259

Disassembly.......260

Assembly.......262

PINION.......263

Disassembly.......263

Assembly.......266

RANGE SELECTOR ROD.......267

Disassembly.......267

Assembly.......268

4WD AND GROUND SPEED PTO OUTPUT SHAFT.......269

Disassembly.......269

Assembly.......273

BEVEL GEAR PAIR.......274

Preparation of adjustments.......274

Adjustment of the differential bearings preload.......276

Adjustment of the pinion position.......278

Adjustment of the pinion and crown wheel.......280

INSTRUMENT PANEL.......281

Removal.......281

Refitting.......283

POWER STEERING.......284

Removal.......284

Refitting.......285

CLUTCH MASTER CYLINDER.......286

Removal.......286

Refitting.......287

FRONT AXLE.......288

Removal.......288

Refitting.......289

STEERING CYLINDER.......290

Removal.......290

Refitting.......291

EPICYCLIC REDUCTION UNIT.......292

Removal.......292