John Deere 410K Backhoe Loader Repair Service Manual TM12494 PDF, SN 219607 and Up, iT4 S3B - MJODTM12494.zip
Full service and repair guide covering the John Deere 410K Backhoe Loader (SN: beginning 219607) (410K (PIN: 1T0410KX**E219607-) ), packed with workshop data that lets you service, fix, and restore the machine the way trained technicians do.
The John Deere 410K Backhoe Loaders workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12494 - John Deere Backhoe Loader 410K (SN: from 219607) (iT4/S3B) Technical Manual (Repair).pdf
TM12494 - John Deere Backhoe Loader 410K (SN: from 219607) (iT4/S3B) Technical Manual (Repair).epub
Total Pages: 1,012 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Torque Values
Wheels
Powered or Non-Powered Wheels and Fastenings
Axles and Suspension Systems
Input Drive Shafts and U-Joints
Non-Powered Wheel Axles
Powered Wheel Axle (MFWD)
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Controls Linkage
Gear, Shafts, and Power Shift Clutches
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cold Weather Starting Aids
Cooling Systems
Speed Controls
Intake System
Exhaust Systems
External Fuel Supply Systems
Torque Converter
Turbine, Gears, and Shaft
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Miscellaneous Shields
Grille and Grille Housing
Safety and Convenience
Radio
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Loader
Bucket
Attachment Coupler
Control Linkage
Hydraulic System
Backhoe
Bucket
Control Linkage
Frames
Hydraulic System
Grapple
Backhoe Hydraulic Thumb
Backhoe Hydraulic Thumb Cylinder
Dealer Fabricated Tools
Total Pages/Size: 1,193 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
CONTENTS - Expanded View
00 - General Information
01 - Safety
Add and Operate Attachments Safely
Add Cab Guarding for Special Uses
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Avoid Machine Tipover
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Clean Debris from Machine
Clean Exhaust Filter Safely
Decommissioning Proper Recycling and Disposal of Fluids and Components
Drive Metal Pins Safely
Exhaust Filter Ash Handling and Disposal
Follow Safety Instructions
Handle Chemical Products Safely
Inspect and Maintain ROPS
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement342200224If Equipped With Pilot Controls
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Service Cooling System Safely
Service Tires Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Steps and Handholds Correctly
Wear Protective Equipment
Work In Ventilated Area
03 - Torque Values
Additional Metric Cap Screw Torque Values
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Metric 24302260 O-Ring Seal DIN 20078 Service Recommendations
Metric Bolt and Cap Screw Torque Values
O-Ring Boss Fittings In Aluminum Housing Service Recommendations342200224Excavators
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for 37302260 Flare and 30302260 Cone Seat Connectors
Service Recommendations For Flared Connections342200224Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Unified Inch Bolt and Cap Screw Torque Values
01 - Wheels or Tracks
10 - Powered Wheels & Fastenings
Front Wheel Assembly Remove and Install
Rear Wheel Assembly Remove and Install
Tire Remove and Install
02 - Axles and Suspension Systems
25 - Input Drive Shafts & U-Joints
Universal Joint and Drive Shaft Remove and Install
30 - Non-Powered Wheel Axles
Hub Assembly Remove and Install
Non-Powered Front Axle Remove and Install342200224If Equipped
Spindle Assembly Remove and Install
Tie Rod Remove and Install
40 - Powered Wheel Axle (MFWD)
Limited Slip Differential Disassemble and Assemble342200224If Equipped
Mechanical Front Wheel Drive (MFWD) Axle Assemble
Mechanical Front Wheel Drive (MFWD) Axle Disassemble
Mechanical Front Wheel Drive (MFWD) Axle Remove and Install
Open Differential Disassemble and Assemble342200224If Equipped
50 - Alxes, Bearing & Reduction Gears
Gear Tooth Contact Pattern Check
Park Brake Disassemble and Assemble
Rear Axle Assemble
Rear Axle Disassemble
Rear Axle Remove and Install
Service Brakes Inspection
03 - Transmission
00 - Removal & Installlation
Transmission Remove and Install
15 - Controls Linkage
Transmission Control Lever (TCL) Remove and Install
50 - Gears, Shifts, Bearings, and Power Shift Clutch
Clutch Packs Install
Clutch Packs Remove
First Speed and Third Speed Clutch Disassemble and Assemble
High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble
Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble
Pump Drive Shaft Install
Second Speed Clutch Disassemble and Assemble
Transmission Case Assemble342200224Torque Converter Side
Transmission Case Disassemble342200224Torque Converter Side
Transmission Outer Components Install
Transmission Outer Components Removal
60 - Hydraulic System
Transmission Charge Pump Disassemble and Assemble
Transmission Charge Pump Remove and Install
04 - Engine
00 - Removal & Installation
Engine Install
Engine Remove
John Deere Engine Operation
05 - Engine Auxiliary Systems
05 - Cold Weather Starting Aids
Coolant Heater Remove and Install342200224If Equipped
10 - Engine Cooling System
Cooling Package Remove and Install
Fan Disassemble and Assemble
Fan Remove and Install
Radiator Remove and Install
Serpentine Belt Remove and Install
15 - Speed Controls
Engine Speed Control Pedal Remove and Install
20 - Intake System
Air Cleaner Remove and Install
Charge Air Cooler Remove and Install
30 - Exhaust System
Diesel Particulate Filter (DPF) Remove and Install
Exhaust Filter Remove and Install
Exhaust Tube Remove and Install
Service Filter Cleaning
60 - External Fuel Supply Systems
Fuel Tank Remove and Install
06 - Torque Converter
51 - Turbine, Gears & Shafts
Torque Converter Remove and Install
09 - Steering System
60 - Hydraulic System
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install
Non-Powered Axle Steering Cylinder Disassemble and Assemble
Non-Powered Axle Steering Cylinder Remove and Install
Steering Valve Disassemble and Assemble
Steering Valve Remove and Install342200224Tilt Steering
Tilt Steering Column Remove and Install
Tilt Steering Wheel and Column Disassemble and Assemble
10 - Service Brakes
11 - Active Elements
Brake Disc and Pressure Plate Remove and Install
60 - Hydraulic System
Brake Pedal Adjustment
Brake System Bleeding Procedure
Brake Valve Disassemble and Assemble
Power Boost Brake Valve Remove and Install
11 - Park Brake
11 - Active Elements
Park Brake Remove and Install
17 - Frames, Chassis, or Supporting Structure
40 - Frame Installation
RIVNUT302256 (KREMNUT) Fasteners Remove and Install
Welding Repair of Major Structures
49 - Chassis Weights
Counterweight Remove and Install342200224If Equipped
18 - Operator's Station
00 - Removal & Installlation
Operator's Station Remove and Install
10 - Operator Enclosure
Cab Door Hinges and Latch Adjustment
Cab Roof Remove and Install
Fixed Window Remove and Install
Front Console Remove and Install (S.N. 342200224000470)
Front Window Wiper and Wiper Motor Remove and Install
Headliner Remove and Install (S.N. 342200224000470)
Non-Fixed Window Adjustment
Non-Fixed Window Latch Adjustment
Non-Fixed Window Remove and Install
Rear Window Wiper and Wiper Motor Remove and Install
21 - Seat & Seat Belt
Air Suspension Seat Disassemble and Assemble342200224If Equipped
Mechanical Suspension Seat Disassemble and Assemble
Seat Assembly Remove and Install
Seat Belt Disassemble and Assemble
30 - Heating and Air Conditioning
Air Conditioner Freeze Control Switch Remove and Install
Air Conditioning System Cleaning Procedures
Blower Mode Door Motor Remove and Install
Charge R134a System
Compressor Remove and Install
Condenser Remove and Install
Evacuate R134a System
Evaporator or Heater Core Remove and Install
Expansion Valve Remove and Install
Flush and Purge Air Conditioning System
R134a Component Oil Charge
R134a Compressor Oil Removal
R134a Refrigerant Cautions and Proper Handling
R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure
Receiver-Dryer Remove and Install
Recover R134a System
Refrigerant Hoses and Tubing Inspection
Refrigerant Leakage Testing
19 - Sheet Metal and Styling
10 - Hood & Engine Enclosure
Hood and Engine Enclosure Disassemble and Assemble
13 - Miscellaneous Shields
Battery Box Remove and Install
21 - Grille & Grille Housing
Grille Housing Remove and Install
Grille Remove and Install
20 - Safety, Convenienence and Miscellaneous
01 - Radio
Antenna Remove and Install
Radio and Speakers Remove and Install
04 - Horn & Warning Devices
Backup Alarm Remove and Install
Backup Alarm Volume Adjustment
Horn Remove and Install
21 - Main Hydraulic System