John Deere 350C & 400C ADT Operation & Test Technical Manual TM1789 Wiring Diagrams PDF - MJODTM1789.zip
Full Operation & Test guide featuring Electrical Wiring Diagrams for the John Deere 350C and 400C Articulated Dump Truck (ADT), containing every shop detail needed to service, troubleshoot, and rebuild the machine to professional-technician standards.
The John Deere 350C and 400C Articulated Dump Truck Operation & Test workshop manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1789 - John Deere 350C and 400C Articulated Dump Truck Technical Manual - Operation & Test.PDF
TM1789 - John Deere 350C and 400C Articulated Dump Truck Technical Manual - Operation & Test.EPUB
Total Pages: 989 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
General Specifications
Torque Values
Fuels and Lubricants
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnose Engine Malfunctions
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Power Train
Theory of Operation
Diagnostic Information
Tests
Pneumatic System
Theory of Operation
Diagnostic Information
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heater and Air Conditioner
Theory of Operation
Diagnostic Information
Adjustments
Tests
tm1789 - 350C and 400C Articulated Dump Truck
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 02: General Specifications
Articulated Dump Truck Left Side View
350C Articulated Dump Truck Specifications
400C Articulated Dump Truck Specifications
350C Engine Specifications
400C Engine Specifications
350C Travel Speeds
400C Travel Speeds
Drain and Refill Capacities
Group 03: Torque Values
Hardware Torque Specifications
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Metric Cap Screw And Nut Torque Values
Imperial and SAE (Inch) Cap Screw And Nut Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group 04: Fuels and Lubricants
Diesel Fuel
Lubricity of Diesel Fuels
Low Sulfur Diesel Fuel Conditioner
Diesel Fuel Storage
Fuel Tank
Do Not Use Galvanized Containers
Diesel Engine Oil
Hydraulic Oil and Transfer Case Oil
Transmission Oil
Multipurpose Lubricant (Axles and Final Drives)
Grease
Oil Filters
Lubricant Storage
Alternative and Synthetic Lubricants
Mixing of Lubricants
Do Not Use Galvanized Containers
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout
Section 9010: Engine
Group 05: Theory of Operation
350C (OM 442A) Engine Sectional View
400C (OM 442LA) Engine Sectional View
Engine Operation
Fuel Circuit
Cold Start Operation
Group 15: Diagnose Engine Malfunctions
Diagnose Engine Malfunctions
Group 20: Adjustments
JT05801 Clamp-On Electronic Tachometer Installation
PRO-LINK PRO-LINK is a trademark of Micro Processor Systems. 9000 Microprocessor Installation
Slow and Fast Idle Adjustment Using PRO-LINK PRO-LINK is a trademark of Micro Processor Systems. 9000 Microprocessor
Throttle Position Sensor Adjustment Using PRO-LINK PRO-LINK is a trademark of Micro Processor Systems. 9000 Microprocessor
Reset Throttle Calibration Using PRO-LINK PRO-LINK is a trademark of Micro Processor Systems. 9000 Microprocessor
Slow and Fast Idle Adjustment Using Tachometer
Throttle Position Sensor Adjustment—Manual Method
Mechanical Fuel Shutoff Adjustment
Fuel Shutoff Solenoid Adjustment
Exhaust Brake Valve Adjustment
Alternator and Water Pump Belts Adjustment
Bleed Fuel System
Group 25: Tests
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Injection Pump Timing
Cylinder Compression Test
Fuel Pump Pressure Test
Section 9015: Electrical System
Group 05: System Information
Electrical System Visual Inspection
Electrical Circuit Malfunctions
High Resistance Circuit
Open Circuit
Grounded Circuit
Shorted Circuit
Sensor Circuit Shorted to Power
Sensor Circuit Shorted to Itself
Sensor Circuit Shorted to Ground
Multimeter
Seven Step Electrical Test Procedure
Schematic, Wiring Diagram, and Component Location Information
Reading a System Functional Schematic
Reading a Wiring Diagram
Reading a Component Location Diagram
Reading a Connector End View Diagram
Electrical Schematic Symbols
Group 10: System Diagrams
Explanation of Wire Markings
Component Identification Table
Functional Schematic and Component Location Legend
Functional Schematic Section Legend
System Functional Schematic
Cab Harness (W5) Wiring Diagram
Cab Harness (W5) Component Location
Cab Harness (W5) Instrument Panel Component Location
Cab Harness (W5) Dash Panel Component Location
Cab Harness (W5) Breaker Panel Component Location
Engine Harness (W6) Wiring Diagram
Engine Harness (W6) Component Location
Front Light Harness (W8) Wiring Diagram
Front Light Harness (W8) Component Location
Transfer Case and Cooling Fan Harness (W9) Wiring Diagram
Transfer Case and Cooling Fan Harness (W9) Component Location
Rear Chassis Harness (W10) Wiring Diagram
Rear Chassis Harness (W10) Component Location
Rear Light Harness (W11) Wiring Diagram
Rear Light Harness (W11) Component Location
Vehicle Interface Harness (W12) Wiring Diagram
Vehicle Interface Harness (W12) Component Location
Vehicle Interface Module Schematic
Vehicle Interface Module Component Location
Transmission Control Harness (W13) Wiring Diagram
Transmission Control Harness (W13) Component Location
Transmission Control-to-Cab Bulkhead (W14) Wiring Diagram
Transmission Control-to-Cab Bulkhead (W14) Component Location
Cab-to-Transmission Harness (W15) Wiring Diagram
Cab-to-Transmission (W15) and Speed Sensor Harness (W16) Component Location
Transmission Speed Sensor Harness (W16) Wiring Diagram
Transmission Control-to-Vehicle Interface Harness (W17) Wiring Diagram
Transmission Control-to-Vehicle Interface Harness (W17) Component Location
Group 15: Sub-System Diagnostics
Power Circuit Operational Information
Power Circuit Theory of Operation
Power Circuit Schematic
Starting and Charging Circuit Operational Information
Starting and Charging Circuit Theory of Operation
Starting and Charging Circuit Schematic
Transmission Circuit Operational Information
Transmission Circuit Theory of Operation
Transmission Circuit Schematic
Flasher, Turn Signal, and Horn Circuit Operational Information
Flasher, Turn Signal, and Horn Circuit Theory of Operation
Flasher, Turn Signal, and Horn Circuit Schematic
Light Circuit Operational Information
Light Circuit Theory of Operation
Light Circuit Schematic
Stop-Tail Light Circuit Operational Information
Stop-Tail Light Circuit Theory of Operation
Stop-Tail Light Circuit Schematic
Reverse Light Circuit Operational Information
Reverse Light Circuit Theory of Operation
Reverse Light Circuit Schematic
Exhaust Brake Circuit Operational Information
Exhaust Brake Circuit Theory of Operation
Exhaust Brake Circuit Schematic
Indicator Light Circuit Operational Information
Indicator Light Circuit Theory of Operation
Indicator Light Circuit Schematic
Gauge Circuit Operational Information
Gauge Circuit Theory of Operation
Gauge Circuit Schematic
Low Air Circuit Operational Information
Low Air Circuit Theory of Operation
Low Air Circuit Schematic
Transmission Range Hold Circuit Operational Information
Transmission Range Hold Circuit Theory of Operation
Transmission Range Hold Circuit Schematic
High/Low Range Circuit Operational Information
High/Low Range Circuit Theory of Operation
High/Low Range Circuit Schematic
Cooling Fan Circuit Operational Information
Cooling Fan Circuit Theory of Operation
Cooling Fan Circuit Schematic
Unloader Valve Circuit Operational Information
Unloader Valve Circuit Theory of Operation
Unloader Valve Circuit Schematic
12 Volt Circuit Operational Information
12 Volt Circuit Theory of Operation
12 Volt Circuit Schematic
Air Conditioner Circuit Operational Information
Air Conditioner Circuit Theory of Operation
Air Conditioner Circuit Schematic
Dome Light Circuit Operational Information
Dome Light Circuit Theory of Operation
Dome Light Circuit Schematic
Wiper/Washer Circuit Operational Information
Wiper/Washer Circuit Theory of Operation
Wiper/Washer Circuit Schematic
Rotating Beacon Circuit Operational Information
Rotating Beacon Circuit Theory of Operation
Rotating Beacon Circuit Schematic
Spare Circuit Operational Information
Spare Circuit Theory of Operation
Spare Circuit Schematic
Park Brake Circuit Operational Information
Park Brake Circuit Theory of Operation
Park Brake Circuit Schematic
Group 20: References
Battery Operation
Battery Specifications
Diagnose Battery Malfunctions
Check Battery Electrolyte Level and Terminals
Procedure for Testing Batteries
Using Booster Batteries—24 Volt System
Replacing Batteries
Adding 12 or 24 Volt Accessories
Adjusting Headlights
C-Series Articulated Dump Trucks 350C and 400C SERVICEEXPERT SERVICEEXPERT is a trademark of Deere & Company. Computer Connection
Preparing PDM to Take Readings
Program Speedometer
Section 9020: Power Train
Group 05: Theory of Operation
Transmission External Components
Transmission Control System
Transmission Cross Sectional Diagram
Torque Converter Operation
Transmission Planetary Operation
Transmission Clutch Engagement
Group 15: Diagnostic Information
Diagnostic Procedure
Diagnose Power Train System Malfunctions
Power Train Component Location Diagram
Group 25: Tests
Transmission Warm Up Procedure
Transmission Pressure Test
Transmission Clutch Drag Test
Torque Converter Stall Test—350C
Torque Converter Stall Test—400C