John Deere 5403 5600 5603 5605 5700 5705 (PIN CQ) Tractors Workshop Repair Service Manual TM8139 PDF - MJODTM8139.zip
Full technical service guide covering John Deere 5403, 5600, 5603, 5605, 5700 and 5705 tractors (PIN Prefix CQ, South America), containing every piece of service data needed to maintain, fix, and rebuild these machines the way trained technicians do.
The workshop repair technical manual for the John Deere 5403, 5600, 5603, 5605, 5700 and 5705 tractors provides:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm8139 - 5403, 5600, 5603, 5605, 5700 and 5705 Tractors - Repair Technical Manual.pdf
tm8139 - 5403, 5600, 5603, 5605, 5700 and 5705 Tractors - Repair Technical Manual.epub
Total Pages: 471 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
Service Recommendations
Repairing the Electrical System
Battery, Starter Motor and Alternator
Electrical System Components
Wiring Harness
Repairing the Drive Train
Clutch Housing - TSS Transmission
Carraro Clutch Assembly - (up to 13693 series)
LUK Clutch Assembly - (13694 series onwards)
TSS Transmission
PTO Drive Shaft
Differential
Final Drives
Front-Wheel Drive Engagement
Creeper Transmission
Repairing Steering and Brakes
Repairing Steering
Repairing Brakes
Steering Cylinder - 4x2 Shaft
Hydraulic Repair
Hydraulic Pump and Filter
Bosch Hydraulic Pump
Hydraulic Oil Cooler
Hydraulic Hitch
Selective Control Valve
Third Selective Control Valve
Mechanical Front-Wheel Drive
Mechanical Front-Wheel Drive
ROPS
Roll-Over Protective Structure - ROPS
tm8139 - 5403, 5600, 5603, 5605, 5700 and 5705 Tractors - Repair Technical Manual
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Adequately
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 10: Service Recommendations
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Flat Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
External Hex Plug Torque Chart
Prevent Hydraulic System Contamination
Section 40: Repairing the Electrical System
Group 05: Battery, Starter Motor and Alternator
Removing and Installing Battery
Removing and Installing Starter Motor
Replacing Alternator
Group 10: Electrical System Components
Other Material
Replacing Air Filter Restriction Sensor
Replacing Coolant Temperature Sensor
Replacing Engine Speed Sensor
Replacing Fuel Shut-Off Solenoid
Replacing Engine Oil Pressure Sensor
Replacing Main Key
Replacing Tractor Light Switch
Replacing Turn Signal Controller
Replacing Instrument Panel
Replacing PTO Sensor
Replacing Starter Protection Sensor
Replacing Fuel Level Sensor
Group 15: Wiring Harness
Special Tools
Replacing Connector Body—Blade Terminal
Replacing the WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Connector
Installing WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Contact
Replacing Front Wiring Harness
Replacing Rear Wiring Harness
Replacing Battery Harness
Replacing Rear Work Lights Harness
Section 50: Repairing the Drive Train
Group 05: Clutch Housing — TSS Transmission
Practice Safe Maintenance
Use Proper Tools
Other Material
Separating Engine from Clutch Housing
Installing Engine to Clutch Housing
Replacing Clutch Housing Retainer
Inspecting and Repairing Clutch Pedal
Adjusting Clutch Pedal Play
Group 10: Carraro Clutch Assembly — (up to 13693 series)
Special or Essential Tools
Special Tools
Other Material
Removing and Installing Clutch Assembly
Disassembling and Inspecting Clutch Assembly
Assembling Clutch Assembly
Adjusting Drive Clutch Finger
Adjusting PTO Clutch Finger
Removing and Inspecting Clutch Release Mechanism and Shafts
Installing Clutch Release Mechanism and Shafts
Group 11: LUK Clutch Assembly — (13694 series onwards)
Special Tools
Specifications
Removing and Installing Clutch Assembly
Disassembling and Inspecting Clutch Assembly
Assembling Clutch
Adjusting Drive Clutch Fingers
Adjusting PTO Clutch Fingers
Group 15: TSS Transmission
Other Material
Separating Clutch Housing from Transmission
Installing Clutch Housing to Transmission
Inspecting and Repairing Gear Shift Lever
Inspecting and Repairing Gear Shift Lever and Groups
Removing Transmission
Disassembling and Inspecting Transmission
Assembling Transmission
Installing Transmission
Parking Brake Components For Tractors from 18041 Series onwards
Installing parking brake components
Removing, Inspecting and Installing Shifter Shaft Assemblies
Removing, Inspecting and Installing Upper Transmission Shaft — Transmission with Upper Shaft Synchronization (TSS)
Mounted Upper Shaft
Assembling Upper Shaft
Exploded View of Upper Shaft Collar Shift
Disassembly, Inspection and Assembly of Range Reduction Shaft
Disassembly, Inspection and Assembly of Driven Shaft
Removal, Inspection and Installation of MFWD and Range Gears
Removing, Inspecting and Installing MFWD and Range Gears
Assembling Range Box and MFWD Gears
Removal, Inspection and Installation of Reverse Shaft
Group 20: PTO Drive Shaft
Other Material
Inspection and Repair of PTO Lever and Link
Removing and Installing Standard Rear PTO Drive Shaft Assembly (Standard and 540/540E)
Disassembling, Inspecting and Assembling PTO Drive Shaft Assembly
Removing, Inspecting and Installing PTO Shift Lever (540/540E) and Linkage
Disassembling, Inspecting and Installing PTO Drive Shaft Assembly (540/540E)
Group 25: Differential
Essential or Special Tools
Removing and Installing Differential Assembly
Disassembly, Inspection and Assembling of Differential Assembly
Removing and Inspecting Differential Drive Shaft
Installation of Differential Drive Shaft
Removing, Inspecting and Installing Differential Lock Assembly
Adjusting Differential Cone End
Adjusting Play Between Differential Teeth
Group 30: Final Drives
Special or Essential Tools
Final Drive Turn Tool
Other Material
Removing and Installing Final Drive Assembly
Removing and Inspecting Planetary Drive Assembly
Installing Planetary Drive Assembly
Removing, Inspecting and Installing Shaft Assembly
Installing Drive to Center Housing
Group 35: Front-Wheel Drive Engagement
Special or Essential Tools
Other Material
Inspecting and Repairing PTO Lever and Linkage
Removing and Installing MFWD Housing
Disassembling and Inspecting MFWD Housing
MFWD Housing Cross Sectional View
Assembling MFWD Housing
Removing, Inspecting and Installing MFWD Drive Shaft
Group 40: Creeper Transmission
Removing and Installing Creeper Transmission
Disassembling, Inspecting and Assembling Creeper Transmission
Final Considerations
Bleeding Brakes
Section 60: Repairing Steering and Brakes
Group 05: Repairing Steering
Other Material
Special Tool
Replacement Kits
Removing and Installing Steering Valve and Column
Disassembling and Inspecting Steering Valve
Assembling Steering Valve
Inspecting and Replacing Steering Hydraulic Lines (Without Oil Cooler)
Inspecting and Replacing Steering Hydraulic Lines (With Oil Cooler)
Group 10: Repairing Brakes
Other Material
Special Tools
Removing and Installing Brake Valve and Pedals
Disassembling and Inspecting Brake Valve
Cross-Sectional View of Brake Valve
Assembling Brake Valve
Removing and Inspecting Brakes
Installing Brakes
Inspecting and Replacing Brake Hydraulic Lines
Group 15: Steering Cylinder — 4x2 Shaft
General Information
Special Tools
Specifications
Removing Steering Cylinder
Disassembling Steering Hydraulic Cylinder
Assembling Hydraulic Cylinder
Installing Steering Cylinder
Section 70: Hydraulic Repair
Group 05: Hydraulic Pump and Filter
Removing, Inspecting and Installing Mesh Filter
Removing and Installing Hydraulic Pump
Removing External Components of Hema Hydraulic Pump — up to 19867 Series
Assembling Hema Hydraulic Pump— Up to 19867 Series
Installing External Components of Hema Hydraulic Pump — up to 19867 Series
Removing and Installing Hydraulic Filter/Lines
Inspecting and Replacing Return/Supply Hydraulic Lines
Group 05A: Bosch Hydraulic Pump
Hydraulic Pump
Removing and Installing Hydraulic Pump
Removing External Hydraulic Pump Components
Disassembling Hydraulic Pump
Assembling Bosch Hydraulic Pump
Group 05B: Hydraulic Oil Cooler
Removing, Inspecting and Installing 5705—Hydraulic Oil Cooler
Group 10: Hydraulic Hitch
Other Material
Inspecting and Repairing Hydraulic Hitch Control Lever Assembly
Inspecting and Repairing Hydraulic Hitch Control Mechanism
Inspecting and Repairing Draft Sensor Support Assembly
Replacing Main Relief Valve
Replacing Hydraulic Hitch Overpressure Relief Valve
Removing, Inspecting and Installing Modulation Valve
Replacing Hydraulic Hitch Control Valve
Removing and Installing Hydraulic Hitch Housing
Removing, Inspecting and Installing Hydraulic Hitch Arms
Removing, Inspecting and Installing Hydraulic Hitch Cylinder and Piston
Group 15: Selective Control Valve
Other Material
Disassembling, Inspecting and Assembling Double Selective Control Valve— Tractors with Step Platform
Inspecting and Replacing Hydraulic Hoses—Double Selective Control Valve
Group 16: Third Selective Control Valve
Other Material
Inspecting and Repairing Lever and Link
Removing and Installing Third Selective Control Valve
Disassembling, Inspecting and Assembling Third Selective Control Valve
Inspecting and Replacing Hydraulic Hoses—Third Selective Control Valve
Section 80: Mechanical Front-Wheel Drive
Group 05: Mechanical Front-Wheel Drive
Mechanical Front-Wheel Drive
Section 90: ROPS
Group 10: Roll-Over Protective Structure — ROPS
Removing and Installing ROPS
John Deee Tractors 5403, 5600, 5603, 5605, 5700 & 5705 Repair Service Technical Manual (TM8139)