John Deere JD954 JD1104 JD1204 JD1354 6095B 6110B 6120B 6135B 6140B Tractor Workshop Repair Service Manual PDF (TM701719) - MJODTM701719.zip
An all-inclusive factory service manual covering John Deere tractor models JD954, JD1104, JD1204, JD1354, 6095B, 6110B, 6135B, and 6140B (Stage III units, available in 2WD or MFWD configurations), containing every piece of shop-level guidance needed to service, fix, and overhaul these machines the way trained technicians do.
The workshop service and repair manual for John Deere Tractors JD954, 6095B, JD1104, 6110B, JD1204, JD1354, and 6135B features:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm701719 - JD954, 6095B, JD1104, 6110B, JD1204-A, 6120B, JD1354-A, 6135B, JD1404-A, and 6140B Tractors Repair Technical Manual.pdf
tm701719 - JD954, 6095B, JD1104, 6110B, JD1204-A, 6120B, JD1354-A, 6135B, JD1404-A, and 6140B Tractors Repair Technical Manual.epub
Total Pages: 1,194 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
Specifications
Fuel and Lubricants
Serial Number Locations
Engine
Engine
Cooling System
Fuel and Air
Fuel System
Air Intake System
Exhaust System
Speed Control Linkage
Electrical System
Battery, Starter, and Alternator
Connectors
Wiring Harness Routing
Electrical System Components
Fuses And Relays
Lighting
Power Train
Towing
Component Removal
PTO
Clutch
Clutch Housing (Dry Clutch)
Clutch Housing (Wet Clutch)
Transaxle
Differential
Final Drives
MFWD Drop Gearbox
Steering and Brake
Steering Repair
Front Axle-MFWD
Brake Repair
Hydraulics
Hydraulic Pump (Wet Clutch)
Hydraulic Pump (Dry Clutch)
Hydraulic Oil Cooler
Hitch Valve
Hydraulic Rear Selective Control Valve
Hydraulic Mid-Mount Selective Control Valve
Miscellaneous
Hood and Fender
Hitch and Drawbar
Wheels
Front Support
Cab Operator Station
Removal and Installation of Components
Air Conditioning System
Heating System
Seat
SPECIAL TOOLS (Dealer-Fabricated)
DEALER-FABRICATED TOOLS
TABLE OF CONTENTS................1
Section 10: General Information................19
Group 05: Safety................19
Recognize Safety Information................23
Understand Signal Words................24
Follow Safety Instructions................25
Prepare for Emergencies................26
Wear Protective Clothing................27
Protect Against Noise................28
Handle Fuel Safely—Avoid Fires................29
Handle Starting Fluid Safely................30
Fire Prevention................31
In Case of Fire................32
Keep ROPS Installed Properly................33
Use Foldable ROPS and Seat Belt Properly................34
Stay Clear of Rotating Drivelines................35
Use Steps and Handholds Correctly................37
Read Operator’s Manuals for ISOBUS Controllers................38
Use Seat Belt Properly................39
Operating the Tractor Safely................40
Avoid Backover Accidents................42
Limited Use in Forestry Operation................43
Operating the Loader Tractor Safely................44
Keep Riders Off Machine................45
Instructional Seat................46
Use Safety Lights and Devices................47
Transport Towed Equipment at Safe Speeds................48
Use Caution on Slopes, Uneven Terrain, and Rough Ground................50
Freeing a Mired Machine................51
Avoid Contact with Agricultural Chemicals................52
Handle Agricultural Chemicals Safely................53
Handling Batteries Safely................55
Avoid Heating Near Pressurized Fluid Lines................57
Remove Paint Before Welding or Heating................58
Handle Electronic Components and Brackets Safely................59
Practice Safe Maintenance................60
Avoid Hot Exhaust................62
Clean Exhaust Filter Safely................63
Work In Ventilated Area................66
Support Machine Properly................67
Prevent Machine Runaway................68
Park Machine Safely................69
Transport Tractor Safely................70
Service Cooling System Safely................71
Service Accumulator Systems Safely................72
Service Tires Safely................73
Service Front-Wheel Drive Tractor Safely................74
Tightening Wheel Retaining Bolts/Nuts................75
Avoid High-Pressure Fluids................76
Do Not Open High-Pressure Fuel System................77
Store Attachments Safely................78
Decommissioning — Proper Recycling and Disposal of Fluids and Components................79
Work in Clean Area................80
Service Machines Safely................81
Illuminate Work Area Safely................82
Use Proper Lifting Equipment................83
Construct Dealer-Made Tools Safely................84
Use Proper Tools................85
Group 10: Specifications................1142
Machine Specifications (JD954, JD1104, JD1204-A, JD1354-A, and JD1404-A Tractors)................88
Machine Specifications (6095B, 6110B, 6120B, 6135B, and 6140B Tractors)................90
Machine Dimensions and Weights (JD954, JD1104, JD1204-A, JD1354-A, and JD1404-A Tractors)................93
Machine Dimensions and Weights (6095B, 6110B, 6120B, 6135B, and 6140B Tractors)................95
Ground Speeds (JD954, JD1104, JD1204-A, JD1354-A, and JD1404-A Tractors)................97
Ground Speeds (6095B, 6110B, 6120B, 6135B, and 6140B Tractors)................101
Tightening Torque of Important Component Fasteners................105
Tractor Transmission, Hydraulic, and Brake Oil Technical Requirement................106
Metric Bolt and Screw Torque Values................107
Unified Inch Bolt and Screw Torque Values................109
Sealants and Adhesives Cross-Reference Chart................111
How To Dispense/Apply/Assemble Gasket Sealants................113
Prevent Hydraulic System Contamination................114
Check Oil Lines and Fittings................115
Group 15: Fuel and Lubricants................21
Diesel Fuel................118
Storing Fuel................120
Testing Diesel Fuel................121
Diesel Engine Coolant (engine with wet sleeve cylinder liners)................122
Diesel Engine Oil — Tier 2 and Stage II................124
Transmission and Hydraulic Oil................126
Fill The Transmission With Oil................127
Check And Service Transmission Regularly................128
Transaxle—Assembly Lubrication................129
Cold Weather Operation................130
MFWD Front Axle Housing Oil................131
MFWD Wheel Hub Oil................132
Lubricant Storage................133
Alternative and Synthetic Lubricants................134
Grease (Specific Application)................135
Multipurpose Extreme Pressure (EP) Grease................136
Group 20: Serial Number Locations................21
Serial Numbers................138
Identification Plates................139
Record Tractor Serial Number................140
Record MFWD Front Axle Serial Number................141
Record Engine Serial Number................142
Record Transmission Serial Number................143
Section 20: Engine................144
Group 05: Engine................144
Essential or Recommended Tools................1045
Specifications................1142
John Deere Engine Repair—Use CTM................150
Remove and Install Engine................151
Group 10: Cooling System................144
Other Material................1114
Specifications................1142
Engine Water Pump Repair................163
Remove and Install Fan Drive Belt (Deere Engine)................164
Remove and Install Fan Drive Belt (Supplier Engine)................165
Remove, Inspect, and Install Radiator................166
Remove and Install Thermostat................172
Pressure Test Cooling System and Radiator Cap................174
Section 30: Fuel and Air................176
Group 05: Fuel System................176
Specifications................1142
Remove and Install Fuel Tank................179
Replace Fuel Level Sender................183
Remove and Install Fuel Supply Pump (Deere Engine)................187
Remove, Inspect, and Install Fuel Cooler................188
Group 10: Air Intake System................176
Specifications................1142
Turbocharger Repair................191
Remove and Install Air Cleaner—Axial Type................192
Remove and Install Air Cleaner (JD954 (4045HCP04 Engine) and 6095B Tractors)................194
Replace Air Cleaner Elements (JD954 (4045HCP04 Engine) and 6095B Tractors)................195
Remove, Inspect, and Install Intercooler................197
Group 15: Exhaust System................176
Specifications................1142
Service Exhaust System (Deere Engine)................201
Service Exhaust System (Supplier Engine)................203
Group 20: Speed Control Linkage................176
Inspect and Repair Speed Control Linkage-Mechanical................206
Remove and Install Hand Throttle Assembly................208
Remove and Install Hand Throttle Potentiometer................210
Remove and Install Foot Throttle Pedal Assembly................212
Remove and Install Foot Throttle Pedal Potentiometer................213
Section 40: Electrical System................219
Group 05: Battery, Starter, and Alternator................219
Specifications................1142
Prevent Battery Explosions................224
Prevent Damage to Electrical Systems................225
Battery Replacement................226
Connect Booster Battery................227
Charge Batteries................228
Connect Battery Cables................229
Remove and Install Battery................230
Remove and Install Starter (Deere Engine)................232
Remove and Install Starter (Supplier Engine)................233
Starter Repair................234
Replace Alternator (Deere Engine)................235
Replace Alternator (Supplier Engine)................237
Group 10: Connectors................219
Essential or Recommended Tools................1045
Other Material................1114
Use Electrical Insulating Compound................247
Using High-Pressure Washers................248
Repair AMP Injection Pump Connector................249
Remove Connector Body from Blade Terminals................251
Repair CINCH Connectors................252
Repair 32 and 48 Way CINCH Connectors................255
Repair CPC Blade Type Connectors................259
Repair CPC, Large MATE-N-LOC and METRIMATE Pin Type Connectors................260
Repair DEUTSCH Connectors................262
Repair ITT Connector................265
Repair Small MATE-N-LOC Socket Connector................269
Repair Small MATE-N-LOC Pin Connector................270
Repair (Pull Type) METRI-PACK Connectors................271
Repair (Push Type) METRI-PACK Connectors................273
Repair Molex Connector................276
Repair SUMITOMO™ Connectors................279
Repair Weather Pack Connector................282
Repair YAZAKI™ Connectors................285
Group 15: Wiring Harness Routing................220
Tractor Wiring Harness Replacement................289
Front Console Wiring Harness (Deere Engine, Wet Clutch)................290
Front Console Wiring Harness (Deere Engine, Dry Clutch)................293
Engine Wiring Harness (Deere Engine)................296
Engine Wiring Harness (Supplier Engine)................299
Rear Wiring Harness (Deere Engine, Wet Clutch)................300
Rear Wiring Harness (Deere Engine, Dry Clutch)................304
Rear and Front Console Wiring Harness (Deere Engine, Dry Clutch, without AC, 95 HP Engine, China and JDA Marketing)................308
Rear and Front Console Wiring Harness (Supplier Engine)................310
Roof Wiring Harness (Deere Engine)................312
Roof Wiring Harness (Supplier Engine)................315
Group 20: Electrical System Components................220
Service Equipment and Tools................867
Other Material................1114
Specifications................1142
Replace Air Filter Restriction Sensor................321
Replace Coolant Temperature Sensor................323
Replace Engine Speed Sensor................325
Replace Engine Oil Pressure Sensor................327
Replace Key Switch................329
Replace Light Switch, Warning Light Switch, and Turn Signal Switch................331
Replace High/Low Beam Switch, Rear Floodlight Switch, and Front Windshield Wiper Switch................332
Replace Horn Switch, Front Floodlight Switch, and Rear Windshield Wiper Switch................334
Replace Instrument Panel................336
Replace Rear PTO Switch (Dry Clutch)................338
Replace Rear PTO Switch (Wet Clutch)................340
Replace Horn................342
Replace Starter Relay................343
Replace Front Windshield Wiper Motor................345
Replace ECU and TCU................347
Group 30: Fuses And Relays................221
Locate Fuses................351
Locate Relays (Deere Engine)................353
Fuse Size and Function (Deere Engine)................354
Fuse Size and Function (Supplier Engine)................355
Relay Size and Function (Deere Engine)................357
Group 35: Lighting................221
Safety Rules When Replacing Halogen Bulb................359
Replace Headlight Bulb................360
Replace Flood Light Bulb................362
Replace Front Turn Signal Bulb................364
Replace Tail Light/Rear Turn Signal and Brake Light Bulbs................365
Replace Identification Signs................366
Replace Beacon Light................367
Section 50: Power Train................368
Group 00: Towing................368
Tow Tractor................374
Group 05: Component Removal................368
Essential or Recommended Tools................1045
Other Material................1114
Specifications................1142
Transmission Separation................380
Transmission Component Identification................381
Transmission Drain Plug Locations................384
Remove and Install PTO Housing Assembly................386
Remove and Install Final Drive Assembly................390
Remove and Install Clutch (Dry Clutch)................396