John Deere S550STS S660STS S670STS S680STS S685STS S690STS Combine Workshop Repair Service Manual PDF (TM112019) - MJODTM112019.zip
A full factory-style service and repair guide for John Deere Combines S550STS, S660STS, S670STS, S680STS, S685STS, and S690STS, packed with every piece of workshop data you need to service, fix, and rebuild these machines the way trained technicians do.
The John Deere Combines S550STS, S660STS, S670STS, S680STS, S685STS, S690STS workshop service repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm112019 - S550 STSTM, S660 STSTM, S670 STSTM, S680 STSTM, S685 STSTM, and S690 STSTM Combine Repair Technical Manual.pdf
tm112019 - S550 STSTM, S660 STSTM, S670 STSTM, S680 STSTM, S685 STSTM, and S690 STSTM Combine Repair Technical Manual.epub
Total Pages: 3,140 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Cooling System
Fuel and Air
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wire Harness Routing
Controllers and Power Distribution
Lighting
Operators Station
Sensors and Switches
Wiper
Alternator
Starting Motor
GreenStar Components
Power Train
Transmission and Differential-Three Speed Transmission
Hydrostatic System-Three Speed Transmission
Transmission and Differential-Two-Range Automatic Transmission
Hydrostatic Drive Pump-Two-Range Automatic Transmission
Hydrostatic Drive Motor-Two-Range Automatic Transmission
Single Reduction Final Drive
Cam Lobe Motor
Tires and Wheels
Tracks
Steering and Brakes
Steering
Brakes
Brakes-Two-Range Automatic Transmission
Hydraulic System
Hydraulic Reservoir
Hydraulic Motors and Pumps
Hydraulic Valves
Hydraulic Cylinders
Accumulators
Separator Shell
Gull Wing Doors
Fiberglass Repair
Operator Station
Air Conditioning System (R134a)
System Components
Cab
Feeder House
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
Lateral Tilt Cylinder and Frame
Five Speed Feeder House Drive Gear Case
Separator
Separator Repair
Separator Drives
Residue Disposal
Conveyor Augers, Cleaning Fan and Chaffer and Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank and Unloading System
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Clean Grain Elevator
Grain Tank and Covers
Engine Gear Case and Control Valve
Engine Gear Case and Valve
Dealer Fabricated Tools
Dealer Fabricated Tools
tm112019 - S550 STS™, S660 STS™, S670 STS™, S680 STS™, S685 STS™, and S690 STS™ Combine Repair
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Remove Paint Before Welding or Heating
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Work in Clean Area
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Avoid Heating Near Pressurized Fluid Lines
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Use Adequate Service Facilities
Live With Safety
Servicing Electronic Control Units
Welding Near Electronic Control Units
Precautions for Welding
Keep Electronic Control Unit Connectors Clean
Clean Exhaust Filter Safely
Group 10: Specifications
Operating Speeds—S550 STS™
Operating Speeds—S660 STS™
Operating Speeds—S670 STS™
Operating Speeds—S680 STS™, S685 STS™, and S690 STS™
Specifications—S550 STS™
Specifications—S660 STS™
Specifications—S670 STS™
Specifications—S680 STS™, S685 STS™, and S690 STS™
Dimensions—S550 STS™
Dimension Reference Points—S550 STS™
Dimensions—S660 STS™ (Grain Tank Extensions)
Dimension Reference Points—S660 STS™ (Grain Tank Extensions)
Dimensions—S660 STS™ (Grain Tank Covers)
Dimension Reference Points—S660 STS™ (Grain Tank Covers)
Dimensions—S670 STS™ (Grain Tank Extensions)
Dimension Reference Points—S670 STS™ (Grain Tank Extensions)
Dimensions—S670 STS™ (Grain Tank Covers)
Dimension Reference Points—S670 STS™ (Grain Tank Covers)
Dimensions—S680 STS™, S685 STS™, and S690 STS™ (Grain Tank Extensions)
Dimension Reference Points—S680 STS™, S685 STS™, and S690 STS™ (Grain Tank Extensions)
Dimensions—S680 STS™, S685 STS™, and S690 STS™ (Grain Tank Covers)
Dimension Reference Points—S680 STS™, S685 STS™, and S690 STS™ (Grain Tank Covers)
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Sealants and Adhesives Cross-Reference Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
Group 15: Tune-Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Programming Control Units
Group 20: Fuels and Lubricants
Handle Fuel Safely—Avoid Fires
Handling and Storing Diesel Fuel
Diesel Fuel
BioDiesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Supplemental Coolant Additives
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Testing Diesel Engine Coolant
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Tier 3 and Stage III
Oilscan™ and CoolScan™
Hydrostatic Drive System, Main Hydraulic System, Main Engine Gear Case, Tracks Tension, Mid and Rear Roller Hubs Oils
Transmission (Non Two Range Automatic Transmission Machines), Final Drives, Tracks Drive Gear Case, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Case
Feeder House Reverser Gear Case
Grease
Brake Fluid
Lubricant Storage
Alternative and Synthetic Lubricants
Mixing of Lubricants
Section 20: Engine
Group 05: Remove and Install Engine
Essential or Recommended Tools
Specifications
John Deere Engine Repair—Use CTM
Remove Engine—6.8 L
Install Engine—6.8 L
Remove Engine—9.0 L
Install Engine—9.0 L
Remove Engine—13.5 L
Install Engine—13.5 L
Remove and Install Fan Drive Bearing and Support—13.5 L Engine
Remove and Install Flywheel Pilot Bearing
Remove and Install Aftertreatment Device Assembly
Group 10: Cooling System
Essential or Recommended Tools
Other Material
Specifications
John Deere Engine Repair—Use CTM
Rotary Screen Drive Exploded View
Rotary Screen Idler Arm and Sheaves Exploded View
Remove and Install Upper and Lower Air Scoops—Style A
Remove and Install Air Scoop Panel—Style B
Remove and Install Service Door Panel
Rotary Screen Exploded View—Style A
Rotary Screen Exploded View—Style B
Remove and Install Rotary Screen
Remove and Install Rotary Screen Door
Adjusting Rotary Screen Knife Comb
Vacuum Fan Assembly Exploded View
Remove and Install Vacuum Fan Jackshaft—Style A
Remove and Install Vacuum Fan Jackshaft Drive Pulley Hub Assembly—Style B
Remove and Install Vacuum Fan Assembly
Remove and Install Vacuum Fan Impeller
Remove and Install Vacuum Fan Housing
Remove Cooling Package
Install Cooling Package
Remove and Install Oil Cooler—Style A
Remove and Install Oil Cooler—Style B
Remove Radiator—Style A
Install Radiator—Style A
Remove Radiator—Style B
Install Radiator—Style B
Variable Speed Fan Drive and Driven Assembly Exploded View
Replace Variable Speed Fan Drive Belt
Remove and Install Variable Speed Fan Drive Assembly
Disassemble and Assemble Variable Speed Fan Drive Assembly
Remove and Install Variable Speed Fan Driven Assembly
Disassemble and Assemble Variable Speed Fan Driven Assembly
Lubricate Variable Speed Fan Drive and Driven Assemblies
Remove and Install Surge Tank
Test Surge Tank Cap
Section 30: Fuel and Air
Group 05: Air Intake System
Other Material
Specifications
John Deere Engine Repair—Use CTM
Remove and Install Charge Air Cooler—Style A
Remove and Install Charge Air Cooler—Style B
Cleaning Charge Air Cooler
Group 10: Diesel Fuel System
Other Material
Remove and Install Fuel Tank Shutoff Valve
Remove and Install Fuel Prefilter
Remove and Install Fuel Tank
Replace Fuel Tank Wear Strips
Remove and Install Fuel Cooler—Style A
Remove and Install Fuel Cooler—Style B
Remove and Install Fuel Tank Strainer and Breather
Replace Cold Weather Starting Aid Canister
Remove and Install Cold Weather Starting Aid
Section 40: Electrical System
Group 05: Batteries
Service Equipment and Tools
Other Material
Specifications
Prevent Battery Explosions
Handling Batteries Safely
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Remove and Install Batteries—Style A
Remove and Install Batteries—Style B
Battery Vent Hose Replacement—Style B
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Group 10: Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M