John Deere 410D 510D Backhoe Loader Repair & Test Manual TM1512 PDF Wiring Diagrams - MJODTM1512.zip
A full-service guide covering diagnostics, operation and testing, complete with electrical wiring schematics for the John Deere 410D and 510D Backhoe Loaders. Inside, you'll find all the shop-level detail needed to service, troubleshoot and rebuild these machines the way professional technicians do.
The workshop service manual for John Deere 410D and 510D Backhoe Loaders contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1512 - John Deere 410D, 510D Backhoe Loaders Operation & Test Technical Manual.pdf
TM1512 - John Deere 410D, 510D Backhoe Loaders Operation & Test Technical Manual.epub
Total Pages: 942 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English
MAIN SECTIONS
Foreword
General Information
Safety Information
General Specifications
Torque Values
Fuels And Lubricants
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory Of Operation
System Operational Checks
System Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Power Train
Theory Of Operation
System Operational Checks
System Diagnostic Information
Adjustments
Test
Hydraulics
Theory Of Operation
System Operational Checks
Diagnostic Information
Adjustments
Tests
Heating And Air Conditioning
Theory Of Operation
System Operational Checks
Diagnostic Information
Adjustments
Test
tm1512 - 410D, 540D Backhoe Loaders
Table of Contents
Foreword
Section 9000: General Information
Group 01: Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 02: General Specifications
410D Backhoe Loader With Standard Dipperstick
410D Heavy Lift Backhoe Loader
410D Backhoe Loader Specifications
410D Backhoe Specifications
410D Backhoe Loader And Backhoe Buckets
410D And 510D Backhoe Loader Drain And Refill Capacities
410D Backhoe Loader Lifting Capacities
510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick
510D Backhoe Loader Specifications
510D Backhoe And Loader Buckets
510D Backhoe Loader Lifting Capacities
Group 03: Torque Values
Hardware Torque Specifications
Checking Wheel Fastener Torque
ROPS Torque Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Check Oil Lines And Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Group 04: Fuels And Lubricants
Fuel Specifications
Low Sulfur Diesel Fuel Conditioner
Storing Fuel
Do Not Use Galvanized Containers
Fuel Tank
Engine Oil
Transaxle Oil
Hydraulic And Reverser Oil
Mechanical Front Wheel Drive Oil
Grease
Grease For Extendible Dipperstick
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Engine Coolant
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout Procedure
Section 9010: Engine
Group 05: Theory Of Operation
4045 John Deere Engine—Use CTM8
General Engine Description
Engine—Sectional View
Group 10: System Operational Checks
4045 John Deere Engine—Use CTM8
System Operational Checks
Group 15: System Diagnostic Information
4045 John Deere Engine—Use CTM8
Make Visual Inspection Of Engine And Supporting Systems
Diagnose Engine Malfunctions
Group 20: Adjustments
4045 John Deere Engine—Use CTM8
JT05801 Clamp-On Electronic Tachometer Installation
Fan Belt Tension Adjustment
Adjust Speed Control Lever Tension
Engine Speed Control Linkage
Slow And Fast Idle
Group 25: Tests
4045 John Deere Engine—Use CTM8
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
JT07158 TIME TRAC JT07158 TIME TRAC is a registered trademark of the Stanadyne Automotive Corp. Installation
Cooling System
Air Filter Restriction Indicator Switch
Air Intake System Leakage Test
Radiator Air Flow Test
JT05529 Air Flow Meter Test Record
Turbocharger Boost Pressure—Engine Performance Test
Injection Pump Timing
Injection Pump Static Timing Adjustment
Section 9015: Electrical System
Group 05: System Information
Visually Inspect Electrical System
Electrical Circuit Malfunctions
High Resistance Circuit
Open Circuit
Grounded Circuit
Shorted Circuit
Multimeter
Seven Step Electrical Test Procedure
Wiring Diagram And Schematic Information
Reading A System Functional Schematic
Reading A Wiring Diagram
Electrical Schematic Symbols
Group 10: System Diagrams
Component Identification Table
Fuse Specifications
Wiring And Schematic Diagrams Legend
System Functional Schematic Section Legend
System Functional Schematic
Cab Roof Harness (W5) Wiring Diagram
Cab Roof Harness (W5) Component Location
Cab Side Console Harness (W6) Wiring Diagram (SN —778668)
Cab Side Console Harness (W6) Component Location (SN —778668)
Cab Floor Harness (W6) Wiring Diagram (SN —778668)
Cab Floor Harness (W6) Component Location (SN —778668)
Cab Side Console Harness (W6) Wiring Diagram (SN 778669—XXXXXX)
Cab Side Console Harness (W6) Wiring Diagram (SN XXXXXX— )
Cab Side Console Harness (W6) Component Location (SN 778669— )
Front Console Harness (W7) Wiring Diagram
Front Console Harness (W7) Component Location
Engine Harness (W8) Wiring Diagram
Engine Harness (W8) Component Location
Blower Harness (W10) Wiring Diagram
Blower Harness (W10) Component Location
Radio Harness (W12) Wiring Diagram
Radio Harness (W12) Component Location
Air Conditioning Compressor Harness (W11) Wiring Diagram
Air Conditioning Compressor Harness (W11) Component Location
Auxiliary Valve Harness (W14) Wiring Diagram
Auxiliary Valve Harness (W14) Component Location
Group 15: Sub-System Diagnostics
Power Circuit Operational Information
Power Circuit Theory Of Operation
Power Circuit Schematic
Start Circuit Operational Information
Start Circuit Theory Of Operation
Start Circuit Schematic
Charging Circuit Operational Information
Charging Circuit Theory Of Operation
Charge Circuit Schematic
Display Module And Logic Module Circuit Operational Information (SN —XXXXXX) With Logic Module
Display Module And Logic Module Circuit Theory Of Operation (SN —XXXXXX) With Logic Module
Display Module And Logic Module Circuit Operational Information (SN XXXXXX— ) Without Logic Module
Display Module Circuit Theory Of Operation (SN XXXXXX— ) Without Logic Module
Logic Module (SN —XXXXXX)
Indicator Circuit Specifications
Indicator Circuit Operational Information
Indicator Circuit Theory Of Operation (SN —XXXXXX) With Logic Module
Indicator Circuit Theory Of Operation (SN XXXXXX—) Without Logic Module
Indicator Circuit Schematic
MFWD Circuit Operational Information
MFWD Circuit Theory Of Operation
MFWD Circuit Schematic
Start Aid Circuit Operational Information
Start Aid Circuit Theory Of Operation
Start Aid Circuit Schematic
Fuel Shut-Off Circuit Operational Information
Fuel Shut-Off Circuit Theory Of Operation
Fuel Shut-Off Circuit Schematic
Reverse Alarm Circuit Specifications (SN —794639)
Reverse Alarm Circuit Operational Information
Reverse Alarm Circuit Theory Of Operation
Reverse Alarm Circuit Schematic
Dome Light Circuit Operational Information
Dome Light Circuit Theory Of Operation
Dome Light Circuit Schematic
Radio Circuit Operational Information
Radio Circuit Theory Of Operation
Radio Circuit Schematic
Wiper/Washer Circuit Operational Information
Wiper/Washer Circuit Theory Of Operation
Wiper/Washer Circuit Schematic
Blower Circuit Operational Information
Blower Circuit Theory Of Operation
Blower Circuit Schematic
Drive And Work Light Circuit Operational Information
Drive And Work Light Circuit Theory Of Operation
Park Brake/Clutch Disconnect Circuit Specifications
Park Brake/Clutch Disconnect Circuit Operational Information
Park Brake/Clutch Disconnect Circuit Theory Of Operation
Park Brake/Clutch Disconnect Circuit Schematic
Horn Circuit Operational Information
Horn Circuit Theory Of Operation
Horn Circuit Schematic
Turn Signal, Flasher And Brake Light Circuit Operational Information
Turn Signal, Flasher And Brake Light Circuit Theory Of Operation
Turn Signal, Flasher And Brake Light Circuit Schematic
Beacon Circuit Operational Information
Beacon Circuit Theory Of Operation
Beacon Circuit Schematic
Return-To-Dig Circuit Operational Information
Return-To-Dig Circuit Theory Of Operation
Return-To-Dig Circuit Schematic
Fuel Gauge And Hour Meter Circuit Specifications
Fuel Gauge And Hour Meter Circuit Operational Information
Fuel Gauge And Hour Meter Circuit Theory Of Operation
Gauge And Hour Meter Circuit Schematic
Auxiliary Valve Circuit Operational Information
Auxiliary Valve Circuit Theory Of Operation
Auxiliary Valve Circuit Schematic
Group 20: References
Alternators And Starting Motors—Use CTM77
JT05801 Clamp-On Electronic Tachometer Installation
Battery Operation
Battery Specifications
Diagnose Battery Malfunctions
Check Battery Electrolyte Level And Terminals
Procedure For Testing Batteries
Using Booster Batteries—12 Volt System
Alternator Operation—78 AMP Delco Remy (Serial No. —787513)
Alternator Operation—95 AMP Bosch (Serial No. 787514— )
Alternator Operation—95 AMP Bosch
Monitor Test In Machine
Logic Module Test In Machine (SN —XXXXXX)
Logic Module Bench Test (SN —XXXXXX)
Tachometer Calibration
Section 9020: Power Train
Group 05: Theory Of Operation
Reverser Hydraulic System Operation
Torque Converter Operation
Reverser Operation
Reverser Hydraulic Filter Operation
Accumulator Operation
Pressure Regulating Valve Operation
Solenoid Operation
Reverser Control Valve
Synchronizer Operation
Second Speed Operation
Third Speed Operation
Park Brake Operation
Brake Valve Operation