John Deere 3520 3522 Sugar Cane Harvester Diagnosis & Tests Service Manual PDF (TM100519) - MJODTM100519.zip
John Deere 3520 and 3522 Sugar Cane Harvester Service Repair Manual — Diagnosis and Testing (TM100519)
Technical manual for the John Deere 3520 and 3522 Sugar Cane Harvesters, covering diagnostic procedures and testing in PDF format — TM100519.
Complete Diagnosis & Tests manual with Electrical Wiring Diagrams for John Deere 3520 (SN. before 120700), 3522 (SN. before 120020) Sugar Cane Harvesters, with all the technical information to maintain, diagnose, rebuild like professional mechanics.
John Deere Track & Wheel Sugar Cane Harvester 3520, 3522 workshop Operation & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 4,561 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Sugar Cane Flow
General Information
Safety
General Specifications
General Information
Diagnostic Trouble Codes
Vehicle Specific Fault Codes
Application Fault Codes
PSC - Propulsion and Steering Controller
PTP - Power Train Propulsion Controller
Engine System
Cooling System
Electrical System - 3520
How To Use Diagnostic Information
Inspection and Safety
Diagnostic Trouble Codes (DTC) and Engine Protection
Power
Starting & Charging Circuits
Harvesting Functions
Topper Left/Right
Topper Up/Down
Basecutter Forward/Reverse
Basecutter Up/Down
Right Crop Divider Up/Down
Left Crop Divider Up/Down
Left Crop Divider Tilt
Right Crop Divider Tilt
Knockdown Tilt
Elevator Swing
Elevator Forward/Reverse
Elevator Up/Down
Sideknife
Bin Flap
Extractor Fans
Primary Hood Rotate
Secondary Hood Rotate
High Low Track
Positrac (Wheel)
Transmission (Wheel)
Transmission (Track)
Throttle
ECU power, machine connections and gauges
ECU - Engine components with EGR
ECU - Engine components without EGR
Park Brake
Camera
Radio, Dome & ACC
Auxiliary Power Outlet
Heating & A/C
Wipers & Washers
Horn
Road Lights
Field Lights
Turn Signal, Warning & Hazard Lights
Work Lights
Beacon Light (European Option)
Road Lights (European Option)
Automatic Basecutter
AutoTrac
Reversible Cooling Fan
Alternator and Battery
Connector Data
Electrical System - 3522
How To Use Diagnostic Information
Inspection and Safety
Diagnostic Trouble Codes (DTC) and Engine Protection
Power
Starting & Charging Circuits
Harvesting Functions
Topper Left/Right
Topper Up/Down
Basecutter Forward/Reverse
Basecutter Up/Down
Crop Divider Float
Left Crop Divider Tilt
Right Crop Divider Tilt
Knockdown Tilt
Elevator Swing
Elevator Forward/Reverse
Elevator Up/Down
Sideknife
Bin Flap
Extractor Fans
Primary Hood Rotate
Secondary Hood Rotate
High Low Track
Positrac (Wheel)
Transmission (Wheel)
Transmission (Track)
Throttle
ECU power, machine connections and gauges
ECU - Engine components with EGR
ECU - Engine components without EGR
Park Brake
Camera
Radio, Dome & ACC
Auxiliary Power Outlet
Heating & A/C
Wipers & Washers
Horn
Road Lights
Field Lights
Turn Signal, Warning & Hazard Lights
Work Lights
Beacon Light (European Option)
Road Lights (European Option)
Automatic Basecutter
AutoTrac
Reversible Cooling Fan
Alternator and Battery
Connector Data
Electrical System - 3520 and 3522 AutoTrac Ready™
How To Use Diagnostic Information
Inspection and Safety
Diagnostic Trouble Codes (DTC) and Engine Protection
Power
Starting & Charging Circuits
Harvesting Functions
Topper Left/Right
Topper Up/Down
Basecutter Forward/Reverse
Basecutter Up/Down
Right Crop Divider Up/Down (Without Gauge Wheel)
Left Crop Divider Up/Down (Without Gauge Wheel)
Crop Divider Float (With Gauge Wheel)
Left Crop Divider Tilt
Right Crop Divider Tilt
Knockdown Tilt
Elevator Swing
Elevator Forward/Reverse
Elevator Up/Down
Sideknife
Bin Flap
Extractor Fans
Primary Hood Rotate
Secondary Hood Rotate
High Low Track
Positrac (Wheel)
Propulsion Steering Controller Power (PSC) and (PTP)
Transmission (Wheel)
Transmission (Track)
Throttle
Field Cruise
CAN Bus
ECU power, machine connections and gauges
ECU - Engine components with EGR
ECU - Engine components without EGR
Park Brake
Camera
Radio, Dome & ACC
Auxiliary Power Outlet
Heating & A/C
Wipers & Washers
Horn
Road Lights
Field Lights
Turn Signal, Warning & Hazard Lights
Work Lights
Beacon Light (European Option)
Road Lights (European Option)
Automatic Basecutter
AutoTrac (Track)
AutoTrac (Wheel)
Reversible Cooling Fan
Alternator and Battery
Slow Maneuvering
Connector Data
Electronic Control Units
General Reference
PSC and PTP Control Units
Hydrostatic System
Transmission
Steering System
Troubleshooting
Propulsion Steering Controller - Calibration Procedure
Hydraulic System
General Information
Theory of Operation and Schematics
Topper System
Crop Divider System
Side Knife System
Basecutter System
Feed Roller System
Chopper System
Extractor System
Elevator System
Hydraulic Schematics
Operator's Station
General Information
tm100519 - 3520 and 3522 Sugar Cane Harvester Diagnostic Technical Manual
Table of Contents
Foreword
Sugar Cane Flow
Section 210: General Information
Group 05: Safety
Safety and You
Operation Safety
Service Safety
Safety in Your Service Area
Safety when Cleaning or Storing
Safety Nevers
Seat Safety Shut-off
Tilting the Cab
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Keep Riders Off Machine
Protect Bystanders
Use Handlesand Steps
Prevent Machine Runaway
Avoid ExhaustFumes
Wear Protective Clothing
Handle Fuel Safely Avoid Fires
Safely Service Accumulator
Safely Service Cooling System
Prepare for Emergencies
Use Safety Lights and Devices
Use Cylinder Safety Stops
Transport Harvester Safely
Practice Safe Maintenance
Avoid High-Pressure Fluids
Use Caution on Hillsides
Stopping and Parking
Service Tires Safely
Avoid Electrical Power Lines
Keep Hands Away From Knives
Avoid Contact With Moving Parts
Dispose of Waste Properly
Fire Prevention
Safety Recommendations
Group 10: General Specifications
Specifications
Hydraulic System
Group 15: General Information
Introduction
Diagnostic Sections
Troubleshooting Tools
Troubleshooting
Troubleshooting Unresolved Problems
Visually Inspect Hydraulic System
Hydraulic System Testing Precautions
Visually Inspect Electrical System
Electrical System Safety Precautions
Battery Specifications
Oil Storage and Filling
Oil Filtration
Hydraulic Components
Aeration and Cavitation
Troubleshooting Tips
Symbols
Quick Field Test
Hydrostatic Pump Charge Pressure Check
Hydrostatic Pump Vacuum Pressure Check
Section 211: Diagnostic Trouble Codes
Group 05: Vehicle Specific Fault Codes
91.3 - Accelerator Position Voltage Above Normal or Short High
91.4 - Accelerator Position Voltage Below Normal or Short Low
91.14 - Accelerator Position Throttle Signal Voltage Out of Range
96.3 - Fuel Level Sensor Voltage High
96.4 - Fuel Level Sensor Voltage Low
96.17 - Fuel Level Low
107.0 - Engine Air Filter Restriction
111.1 - Low Coolant Level
627.18 - Battery Potential Below 10.5V
876.16 - A/C High Pressure
970.31 - External Engine Shutdown
1508.0 - Hydraulic Oil Temperatur Most Severe Engine Derate
1508.3 - Hydraulic Oil Temperature Voltage High
1508.4 - Hydraulic Oi Temperature Voltage Out Of Range
1508.15 - Hydaruilc Oil Temperature Moderately Severe
1713.16 - Hydraulic Filter Restriction
2602.1 - Hydraulic Oil Level Below Normal Operating Range
2602.14 - Hydraulic Oil Level Low For Excessive Time Period
523318.03 - Basecutter Pressure Sensor (High)
523318.04 - Basecutter Pressure Sensor (Low)
Group 10: Application Fault Codes
94.3 - Fuel Delivery Pressure Voltage Out Of Range High
94.4 - Fuel Delivery Pressure Voltage Out Of Range Low
94.17 - Fuel Delivery Pressure Low
97.3 - Water In Fuel Indicator Voltage Out Of Range High
97.4 - Water In Fuel Indicator Voltage Out Of Range Low
97.16 - Water In Fuel Detected
100.1 - Engine Oil Pressure Low