John Deere 6103 6203 6403 6603 Tractors Diagnosis & Tests Service Manual (TM6021) PDF - MJODTM6021.zip
A Complete Diagnosis & Tests Technical Manual featuring electrical wiring diagrams for the John Deere Tractors 6103, 6203, 6403, and 6603, containing every piece of shop-level detail needed to service, troubleshoot, and rebuild these machines to professional-mechanic standards.
The Diagnosis & Tests workshop technical manual for John Deere Tractors 6103, 6203, 6403, 6603 (Latin America, South Africa, Asia) covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm6021 - 6103, 6203, 6403 and 6603 Tractors Latin America, South Africa, Asia Technical Manual - Diagnosis and Tests.pdf
tm6021 - 6103, 6203, 6403 and 6603 Tractors Latin America, South Africa, Asia Technical Manual - Diagnosis and Tests.epub
Total Pages: 1,281 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Tractor Component Identification
Specifications
Diagnostic and Testing Procedures
Electrical System Operational Checkout
Power Train System Operational Checkout
Mechanical Front Wheel Drive System Operational Checkout
Brake System Operational Checkout
Selective Control Valve System Operational Checkout
Rockshaft System Operational Checkout
Steering Operational Checkout
Observable Symptoms
Engine Operation and Tests
Fuel/Air Operation and Test
Electrical System Diagnosis and Tests
Power Train Operation and Tests
Mechanical Front Wheel Drive System Diagnosis and Tests
Brakes System Diagnosis and Tests
Hydraulic System Diagnosis and Test
Steering System Diagnosis and Tests
Engine Operation And Tests
Engine Diagnostics General Information
Test Procedures and Adjustments
Cooling System
4045 Engine Operation
6068 Engine Operation
Component Location
Fuel/Air Operation And Tests
General Information
Test Procedures and Adjustments
Air Intake System Diagnostics
Fuel System Diagnosis 4045
Fuel System Diagnosis 6068
Component Location
Electrical System Diagnosis And Tests
General Information
Air Filter Restrictor Indicator Diagnostics
Alternator and Battery Diagnostics
Engine Oil Pressure Diagnostics
Engine Coolant Temperature Diagnostics
Fuel Gauge Diagnostics
Horn Diagnostics
Hour Meter/Tachometer Diagnostics
Instrument Panel Overall Diagnostics
Lights - Flood Light Diagnostics
Lighs - Headlight and Instrument Lighting Diagnostics
Lights - Overall Light Diagnostics
Lights - Tail Lights Diagnostics
Lights - Turn Signal Diagnostics
Lights - Warning Lights Diagnostics
Manifold Heater Diagnostics
Power Distribution and Fuse Block Diagnostics
PTO Indicator Diagnostics
Bypass Start Diagnostics
Starting System Diagnostic
7-Pin Trailer Outlet Diagnostics
Circuit Code Listing
Connector Information (end views, numbers, location photos)
Connector Repair Procedures
Electrical System Operation, Test & Adjust (Cab Tractors)
Component Location
Theory of Operation
Diagnosis, Test and Adjust
Wiring Schematics
Power Train Operation And Tests
General Information
Test Procedures and Adjustments
Power Train Overall
Clutch Diagnostics
Differential Diagnostics
Differential Lock Diagnostics
Final Drive Diagnostics
Transmission Power Flow Diagnostics
Top Shaft Synchronized Transmission Diagnostics
Rear PTO Diagnostics
Lube Circuit Diagnostics
Clutch Interlock
Collar Shift Transmission
Component Location
Mechanical Front Wheel Drive System Diagnosis and Tests
General Information
MFWD Adjustments
MFWD Overall Diagnostics
Mechanical Front Wheel Drive Front Axle Diagnostics
MFWD Drop Gear Box
Component Location
Brakes System Diagnosis and Test
General Information
Test Procedures and Adjustments
Brake System Diagnostics
Component Location
Hydraulic System Operation And Tests
General Information
Test Procedures and Adjustments
Basic Hydraulic System
Rockshaft System Diagnostics
Selective Control Valve Diagnostics
Component Location
Steering System Diagnosis and Tests
General Information
Test Procedures and Adjustments
Steering System Diagnostics
Component Location
Operator's Cab
Operational Tests
Tests and Adjustments
Operation
tm6021 - 6103, 6203, 6403 and 6603 Tractors Latin America, South Africa, Asia
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Use Seat Belt and Foldable ROPS Properly—If Equipped
Keep ROPS Installed Properly
Operate Tractor Safely
Use Caution on Hillsides
Shift to Low Gear on Hills
Avoid Tipping
Freeing a Mired Machine
Work In Ventilated Area
Park Tractor Safely
Keep Riders Off Machine
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Stay Clear of Rotating Drivelines
Use Safety Lights and Devices
Use a Safety Chain
Safely Transporting the Tractor
Tow Loads Safely
Practice Safe Maintenance
Service Tractor Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Cooling System Safely
Store Attachments Safely
Prevent Battery Explosions
Prevent Acid Burns
Service Tires Safely
Dispose of Waste Properly
Group 10: Tractor Component Identification
Identification Plates
Record Tractor Serial Number
Record Front Axle Serial Number
Record Engine Serial Number
Record Transmission Serial Number
Group 15: Specifications
Machine Specifications
Machine Dimensions and Weights
Turning Radius for MFWD 6403 Tractors
Turning Radius for MFWD 6603 Tractors
Turning Radius for 2WD 6603 and 6403Tractors
Ground Speeds, Collar Shift or TSS Transmission
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Group 20: Diagnostic and Testing Procedures
Troubleshooting
Group 40: Electrical System Operational Checkout
Electrical System Operational Checkout
Group 50: Power Train System Operational Checkout
Power Train System Operational Checkout
Group 55: Mechanical Front Wheel Drive System Operational Checkout
Mechanical Front Wheel Drive System Operational Checkout
Group 60: Brake System Operational Checkout
Brake System Operational Checkout
Group 70: Selective Control Valve System Operational Checkout
Selective Control Valve System Operational Checkout
Group 75: Rockshaft System Operational Checkout
Rockshaft System Operational Checkout
Group 80: Steering Operational Checkout
Steering Operational Checkout
Section 212: Observable Symptoms
Group 220: Engine Operation and Tests
Engine Cooling System Diagnostics
Group 230: Fuel/Air Operation and Test
Air Intake System Diagnostics
Group 240: Electrical System Diagnosis and Tests
Air Filter Restrictor Indicator Diagnostics
Alternator and Battery Diagnostics
Engine Oil Pressure Switch Diagnostics
Engine Coolant Temperature Diagnostics
Fuel Gauge Diagnostics
Horn Diagnostics
Hourmeter/Tachometer Diagnostics
Instrument Panel Overall Diagnostics
Lights Diagnostics
Lights - Headlight and Instrument Lighting Diagnostics
Lights - Overall Light Diagnostics
Lights - Tail Lights Diagnostics
Lights - Turn Signal Diagnostics
Lights - Warning Lights Diagnostics
Manifold Heater Diagnostics
Power Distribution and Fuse Block Diagnostics
PTO Indicator Diagnostics
Starting System - Bypass Start Diagnostics
Starting System Diagnostics
7-Pin Trailer Outlet Diagnostics
Circuit Code Listing
Group 250: Power Train Operation and Tests
Power Train Overall Diagnostics
Clutch Diagnostics
Differential Diagnostics
Differential Lock Diagnostics
Final Drive Diagnostics
Transmission Power Flow Diagnostics
Top Shaft Synchronized Transmission Diagnostics
Rear PTO Diagnostics
Lube Circuit
Clutch Interlock
Collar Shift Transmission
Group 255: Mechanical Front Wheel Drive System Diagnosis and Tests
Mechanical Front Wheel Drive Overall Diagnostics
Mechanical Front Wheel Drive Front Axle Diagnostics
Mechanical Front Wheel Drive Drop Gear Box Diagnostics
Group 260: Brakes System Diagnosis and Tests
Brake System Diagnostics
Group 270: Hydraulic System Diagnosis and Test
Basic Hydraulic System Overall Diagnostics
Rockshaft System Diagnostics
Selective Control Valve System Diagnostics
Group 280: Steering System Diagnosis and Tests
Steering System Diagnostics
Section 220: Engine Operation And Tests
Group 05: Engine Diagnostics General Information
Ref. 220-05-001 General Information
Group 10: Test Procedures and Adjustments
Ref. 220-10-001 Test Procedures and Adjustments
Group 15: Cooling System
Ref. 220-15-001 Cooling System
Group 15A: 4045 Engine Operation
Ref. 220-15A-001 4045 Engine Operation
Group 15B: 6068 Engine Operation
Ref. 220-15B-001 6068 Engine Operation
Group 20: Component Location
Ref. 220-20-001 Component Information
Section 230: Fuel/Air Operation And Tests
Group 05: General Information
Ref. 230-05-001 General Information
Group 10: Test Procedures and Adjustments
Ref. 230-10-001 Test Procedures and Adjustments
Group 15A: Air Intake System Diagnostics
Ref. 230-15A-001 Air Intake System Diagnostics
Group 15B: Fuel System Diagnosis 4045
Ref. 230-15B-001 Fuel System 4045 Diagnostics
Group 15C: Fuel System Diagnosis 6068
Ref. 230-15C-001 Fuel System 6068 Diagnostics
Group 20: Component Location
Ref. 230-20-001 Component Information
Section 240: Electrical System Diagnosis And Tests
Group 5: General Information
Ref. 240-05-001 General Information
Group 15A: Air Filter Restrictor Indicator Diagnostics
Ref. 240-15A-001 Brief Description
Ref. 240-15A-002 Basic Operation
Ref. 240-15A-003 Detailed Description
Ref. 240-15A-004 Connector Locations
Ref. 240-15A-005 Electrical Schematics
Ref. 240-15A-006 Air Filter Restrictor Indicator Diagnostics
Group 15B: Alternator and Battery Diagnostics
Ref. 240-15B-001 Brief Description
Ref. 240-15B-002 Basic Operation
Ref. 240-15B-003 Detailed Description
Ref. 240-15B-004 Connector Locations
Ref. 240-15B-005 Electrical Schematics
Ref. 240-15B-006 Alternator and Battery Diagnostics
Group 15C: Engine Oil Pressure Diagnostics
Ref. 240-15C-001 Brief Description
Ref. 240-15C-002 Basic Operation
Ref. 240-15C-003 Detailed Description
Ref. 240-15C-004 Connector Locations
Ref. 240-15C-005 Electrical Schematics
Ref. 240-15C-006 Engine Oil Pressure Diagnostics
Group 15D: Engine Coolant Temperature Diagnostics
Ref. 240-15D-001 Brief Description