Challenger 35 45 55 Agricultural Tractors Workshop Repair Service Manual PDF 3116 3126 Engine - MCHALL3555OPES.zip
Full shop service and repair manual, complete with electrical wiring schematics, covering the Challenger Agricultural Tractors 35, 45 and 55 — everything a professional technician needs to service, troubleshoot, fix and rebuild these machines.
Inside the Challenger Agricultural Tractors 35/45/55 workshop service and repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
35 CHALLENGER 3HS
35 CHALLENGER 8DN
35 CHALLENGER 8RD
35 CHALLENGER 9DF
35 CHALLENGER ADK
45 CHALLENGER 1DR
45 CHALLENGER 3BK
45 CHALLENGER 4DZ
45 CHALLENGER 4KW
45 CHALLENGER ABF
55 CHALLENGER 3SM
55 CHALLENGER 5DK
55 CHALLENGER 6NN
55 CHALLENGER 7DM
55 CHALLENGER 7TZ
55 CHALLENGER AEN
RENR1782 - Schematic (Caterpillar Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Electrical System)
RENR1795 - Schematic (Challenger 35; Challenger 45; Challenger 55 Agricultural TractorsHydraulic System)
RENR1639 - Specifications (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).pdf
RENR1640 - Systems Operation (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).pdf
RENR1640 - Testing and Adjusting (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).pdf
RENR1666 - Specifications (35; 45 and 55 Agricultural Tractors).pdf
RENR1773 - Specifications (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Power Train).pdf
RENR1774 - Systems Operation (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Power Train).pdf
RENR1774 - Testing and Adjusting (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Power Train).pdf
RENR1778 - Testing and Adjusting (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Power Train).pdf
RENR1781 - Systems Operation (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Electronic Systems).pdf
RENR1781 - Testing and Adjusting (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Electronic Systems).pdf
RENR1782 - Schematic (Caterpillar Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Electrical System).pdf
RENR1788 - Disassembly and Assembly (3116 Engine for Challenger 35; and Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement).pdf
RENR1789 - Disassembly and Assembly (35; 45 and 55 Challengers Power Train).pdf
RENR1790 - Disassembly and Assembly (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Machine Systems).pdf
RENR1792 - Specifications (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).pdf
RENR1793 - Systems Operation (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).pdf
RENR1793 - Testing and Adjusting (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).pdf
RENR1795 - Schematic (Challenger 35; Challenger 45; Challenger 55 Agricultural TractorsHydraulic System).pdf
SENR5378 - Systems Operation (Challenger 35; Challenger 45; & Challenger 55 Agricultural).pdf
SENR5378 - Testing & Adjusting (Challenger 35; Challenger 45; & Challenger 55 Agricultural).pdf
SENR8305 - Disassembly and Assembly (Challenger 35; 45; & 55 Agricultural Tractors Transmission).pdf
SENR8308 - Disassembly and Assembly (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Power Train).pdf
SENR8310 - Systems Operation (Challenger 35; Challenger 45; & Challenger 55 Agricultural T).pdf
SENR8310 - Testing & Adjusting (Challenger 35; Challenger 45; & Challenger 55 Agricultural T).pdf
SENR8311 - Schematic (Challenger 35; Challenger 45; Challenger 55 Agricultural Tractors Hydraulic System).pdf
SENR8312 - Disassembly and Assembly (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Machine Systems).pdf
SENR8313 - Schematic (Challenger 35; Challenger 45; Challenger 55 Agricultural Tractors Electrical System).pdf
Total Pages: 4,622 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
RENR1639 - Specifications (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Implement; Steering and Brake Hydraulic Systems)....1
Brake Master Cylinder....2
Diverter Valve....5
Hydraulic Oil Lines....6
Implement Control Valves - Flow Priority....8
Implement Control Valves - Parallel Logic....11
Implement Hydraulic Pump....14
Implement Valve Cable Adjustment....16
Oil Filter....20
Pressure and Flow Compensator Valve....23
Pump Drive....25
Steering Control (Dual Spool)....27
Steering Control (Rotary Spool)....33
Steering Motor 1....37
Steering Motor 2....40
Steering Pump....45
Three-Point Hitch Control Valve....51
Three-Point Hitch Lift Cylinder 1....54
Three-Point Hitch Lift Cylinder 2....56
Three-Point Hitch Lift Cylinder 3....58
Three-Point Hitch Lift Cylinder 4....60
Three-Point Hitch Lift Cylinder 5....62
Three-Point Hitch Lift Cylinder 6....64
Three-Point Hitch and Quick Hitch 1....66
Three-Point Hitch and Quick Hitch 2....69
Transmission Heater....72
RENR1640 - Systems Operation (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Implement; Steering and Brake Hydraulic Systems)....74
Brake Master Cylinder Hydraulic Operation....75
Brake System....82
Differential Steer Lubrication System....85
Diverter Valve....87
Hydraulic Displacement Control Valve....89
Implement Control Valve - Parallel Logic Hydraulic System....93
Implement Control Valve - Priority Flow....110
Implement Hydraulic Pump....131
Implement System....145
Multifunction Valves....162
Pressure and Flow Compensator Valve....168
Quick-Coupler Valve....170
Steering Control....173
Steering Hydraulic System Operation....187
Steering Hydraulic System....199
Steering Motor....203
Steering Pump....207
Three-Point Hitch Control Valve - Parallel Logic Hydraulic System....211
Three-Point Hitch Control Valve - Priority Flow....222
Three-Point Hitch....234
RENR1640 - Testing and Adjusting (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Implement; Steering and Brake Hydraulic Systems)....246
Brake Application Pressure Test....247
Brake System Leakage Test....250
Compensator Valve - Test and Adjust....255
Detent Kickout Pressure Test....262
General Testing and Adjusting Information....268
Hitch Position Linkage Adjustment....271
Hydraulic Displacement Control Valve Test....275
Implement Hydraulic Operational Checks....278
Implement Pump Discharge Pressure Tests....280
Pump Efficiency Check....290
Purge Service Brakes....293
Resolver Network Check 1....296
Resolver Network Check 2....305
Steering Control Bench Test....316
Steering Control Pilot Oil Pressure Test....324
Steering Control Pressure Regulating Test....327
Steering Drift....331
Steering Motor Case Drain Pressure Test....334
Steering Pump High Pressure Cutoff Pressure Test....337
Steering Pump UpstrokeDeadband Test....342
Steering System Charge Oil Pressure Test....348
Steering System Check 1....352
Steering System Check 2....354
Troubleshooting....356
Visual Inspection....381
RENR1666 - Specifications (35; 45 and 55 Agricultural Tractors)....383
Belt Tensioner 1....384
Belt Tensioner 2....389
Center Housing....394
Charge Pump....398
Creeper Drive....399
Creeper Solenoid Valve....401
Drive Wheel....403
Extension Housing....405
Front Idler....409
Midroller 1....413
Midroller 2....415
Parking Brake....418
Power Take-Off Control Valve....421
Power Take-Off....423
Rear Axle 1....427
Rear Axle 2....432
Transmission Hydraulic Control....437
Transmission Input Shaft....442
Transmission Oil Filter....444
Transmission....446
RENR1773 - Specifications (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Power Train)....458
Charge Pump....459
Transmission....460
Transmission Hydraulic Control....471
Transmission Oil Filter....475
Extension Housing....477
Power Take-Off Control Valve....480
Power Take-Off....482
Transmission Input Shaft....484
Parking Brake....485
Creeper Drive....487
Creeper Solenoid Valve....489
Rear Axle....491
Center Housing....496
Drive Wheel....500
Midroller....502
Front Idler....504
Belt Tensioner....507
Drawbar....512
Wide Swinging Drawbar....514
RENR1774 - Systems Operation (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Power Train)....516
Transmission....518
Oil Distribution To Clutch....523
Powershift Transmission Controls....525
Inching Clutch Control....526
Autoshift....528
Shuttle Shifting....530
Programmable Upshift and Downshift....534
Programming Upshift and Downshift....537
Speed Matching....540
Optional Creeper Transmission....542
Transmission Components....544
Transmission Hydraulic System....547
Transmission Hydraulic Oil Flow....550
Transmission Charge Pump....553
Transmission Oil Filter....556
Transmission Oil Reservoir....557
Transmission Oil Cooler....559
Speed Clutches....561
Directional Clutches....567
Clutch Engagement....570
Transmission Systems Hydraulic Component Operation....584
Transmission Systems Electrical Component Operation....591
Power Take-Off....602
Differential Steer Unit....615
Differential Steering System Power Flow....619
Service Brakes....630
Parking Brake....632
Rear Axle....634
Undercarriage....636
Belt and Drive....638
Belt Tensioner....645
RENR1774 - Testing and Adjusting (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Power Train)....647
General Testing and Adjusting Information....648
Visual Inspection....651
Troubleshooting....652
Transmission Clutch Calibration....665
Pressure Tests....670
Power Take-Off (PTO) Pressure Tests - Test and Adjust....677
Track - Tension_Detension....680
Track Alignment....689
Parking Brake....691
RENR1778 - Testing and Adjusting (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Power Train)....694
General Testing and Adjusting Information....695
Parking Brake....698
Power Take-Off (PTO) Pressure Tests - Test and Adjust....701
Pressure Tests....705
Track - TensionDetension....713
Track Alignment....724
Transmission Clutch Calibration....725
Troubleshooting....731
Visual Inspection....745
RENR1781 - Systems Operation (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Electronic Systems)....747
General Information....748
Electronic Monitoring Center....752
Normal Operation....757
Service Operations....758
Mode 1 - Operator Calibrations....761
Mode 2 - View_Clear Stored Fault Codes....781
Mode 3 - All Module Input Diagnostics....784
Mode 4 - EMC Output Electronics....792
Mode 5 - RHC Output Diagnostics....795
Mode 6 - CCM Draft Control Output Diagnostics....797
Mode 7 - CCM Transmission Control Output Diagnostics....799
Mode 8 - EMC Lamp Test....802
Mode 9 - Hardware_Software Revision Level....804
Mode 10 - Transmission Calibration Review and Programming....808
Mode 11 - Three-Point Hitch Status and Calibration....812
Mode 12 - Machine Features Configuration....820
Diagnostic Operation....824
Warning Operation....826
Component Description....831
RENR1781 - Testing and Adjusting (Challenger 35; Challenger 45 and Challenger 55 Agricultural Tractors Electronic Systems)....839
Service Tools....845
Electrical Test Procedures....847
Troubleshooting....850
Fault Codes....853
F001 Transient Reset....859
F002 Channel Lockup - CCM Internal Error....863
F003 True Ground Speed Greater Than Transmission Speed....867
F004 Transmission Speed Greater Than Maximum Speed....871
F006 Slip Limit Override Potentiometer - Failed Low....875
F007 Slip Limit Override Potentiometer - Failed High....879
F008 Raise_Work Switch - Failed High....883
F009 Fender Three-Point Switches - Both Activated....887
F010 Height Limit Potentiometer - Failed Low....892
F011 Height Limit Potentiometer - Failed High....896
F012 Drop Rate Potentiometer - Failed Low....900
F013 Drop Rate Potentiometer - Failed High....904
F014 Right Draft Pin Sensor - Failed Low....908
F015 Right Draft Pin Sensor - Failed High....912
F016 Left Draft Pin Sensor - Failed Low....916
F017 Left Draft Pin Sensor - Failed High....920
F018 Both Draft Pin Sensors - Disconnected or Failed....924
F019 CCM Sensor 8 Volt Supply - Failed Low....928
F020 CCM Sensor 8 Volt Supply - Failed High....932
F021 Sensitivity Potentiometer - Failed Low....936
F022 Sensitivity Potentiometer - Failed High....940
F024 Perform Hitch Calibration....944
F025 Three-Point Lever Position Potentiometer - Failed Low....945
F026 Three-Point Lever Position Potentiometer - Failed High....949
F027 Rockshaft Potentiometer - Failed Low....953
F028 Rockshaft Potentiometer - Failed High....957
F029 Both Three-Point Solenoid Valves - Low Current....961
F030 All Three-Point Potentiometers - Failed High....965
F057 Both Three-Point Solenoid Valves - On without Command....970
F058 Draft Pin Sensor and Rockshaft Potentiometer - Failed High....973
F059 Raise_Work Switch - Failed Low....977
F063 Three-Point Lower Solenoid - Low Current....981
F064 Three-Point Raise Solenoid - Low Current....985
F098 Rockshaft Potentiometer - Signal Noise....989
F099 Three-Point Potentiometers - Signal Noise....993
F100 RHC Sensor 5 Volt Supply - Failed Low....997
F101 RHC Sensor 5 Volt Supply - Failed High....1002
F102 Upshift Switch - Failed High....1007
F103 Upshift Switch - Failed Low....1012
F104 Downshift Switch - Failed High....1016
F105 Downshift Switch - Failed Low....1021
F106 Reverse Shift Switch - Failed High....1025
F107 Reverse Shift Switch - Failed Low....1030
F108 Forward Shift Switch - Failed High....1034
F109 Forward Shift Switch - Failed Low....1039
F200 EMC Sensor 5 Volt Supply - Failed Low....1043
F201 EMC Output Circuit - Short....1047
F202 CAN Error Between EMC and RHC....1052
F203 CAN Error Between EMC and Draft Control Circuits of CCM....1057
F204 CAN Error Between EMC and Transmission Control Circuits of CCM....1061
F205 Features Disagree....1065