John Deere 60D Compact Excavator Workshop Operation and Test Service Manual TM10760 Electrical Wiring Diagrams PDF - MJODTM10760.zip
A full diagnostic, operation, and test manual—complete with electrical wiring diagrams—for the John Deere 60D Compact Excavator, containing every piece of workshop data needed to maintain, troubleshoot, and rebuild the machine to the same standard as trained service technicians.
The John Deere 60D Compact Excavator workshop Operation and Test manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM10760 - John Deere 60D Compact Excavator Technical Manual - Operation and Test.pdf
TM10760 - John Deere 60D Compact Excavator Technical Manual - Operation and Test.epub
Total Pages: 760 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Engine Control Unit (ECU) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
tm10760 - 60D Excavator
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add and Operate Attachments Safely
Park and Prepare For Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 9001: Diagnostics
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes
29.00 - Spare Accelerator Sensor Upper Limit Error (P1226)
29.01 - Spare Accelerator Sensor Lower Limit Error (P1225)
29.02 - Spare Accelerator Sensor Intermittent Failure (P0224)
29.03 - Spare Accelerator Sensor High Voltage Failure (P0223)
29.04 - Spare Accelerator Sensor Low Voltage Failure (P0222)
29.08 - Spare Accelerator Sensor Communication Error (P1227)
91.00 - Accelerator Sensor Upper Limit Error (P1126)
91.01 - Accelerator Sensor Lower Limit Error (P1125)
91.02 - Accelerator Sensor Intermittent Failure (P0124)
91.03 - Accelerator Sensor High Voltage Failure (P0123)
91.04 - Accelerator Sensor Low Voltage Failure (P0122)
97.00 - Oily Water Separator Mechanical Failure (P1151)
100.01 - Oil Pressure Lower Limit Error (P1198)
100.04 - Oil Pressure Switch Open Circuit Failure (P1192)
107.00 - Air Cleaner Mechanical Failure (P1101)
108.02 - Atmospheric Pressure Sensor Intermittent Failure (P2230)
108.03 - Atmospheric Pressure Sensor High Voltage Failure (P2229)
108.04 - Atmospheric Pressure Sensor Low Voltage Failure (P2228)
110.00 - Engine Coolant Temperature Rise Error (P0217)
110.02 - Engine Coolant Temperature Sensor Intermittent Failure (P0119)
110.03 - Engine Coolant Temperature Sensor High Voltage Failure (P0118)
110.04 - Engine Coolant Temperature Sensor Low Voltage Failure (P0117)
168.00 - Engine Control Unit (ECU) Supply Voltage Upper Limit Error (P0563)
168.01 - Engine Control Unit (ECU) Supply Voltage Lower Limit Error (P0562)
190.00 - Engine Overspeed (P0219)
638.03 - Engine Fuel Rack Actuator High Output Failure (P1213)
638.04 - Engine Fuel Rack Actuator Low Output Failure (P1212)
638.07 - Engine Fuel Rack Actuator Mechanical Failure (P1211)
729.02 - Air Heater Relay Intermittent Error (P1234)
729.03 - Air Heater Relay Short Circuit Failure (P1233)
729.04 - Air Heater Relay Open Circuit Failure (P1232)
1079.02 - Sensor 5V Intermittent Failure (P1644)
1079.03 - Sensor 5V High Voltage Failure (P0643)
1079.04 - Sensor 5V Low Voltage Failure (P0642)
1136.00 - Engine Control Unit (ECU) Internal Temperature Rise Error (P0634)
1136.02 - Engine Control Unit (ECU) Internal Temperature Sensor Intermittent Failure (P1664)
1136.03 - Engine Control Unit (ECU) Internal Temperature Sensor High Voltage Failure (P0669)
1136.04 - Engine Control Unit (ECU) Internal Temperature Sensor Low Voltage Failure (P0668)
1210.03 - Engine Fuel Rack Position Sensor High Voltage Failure (P1202)
1210.04 - Engine Fuel Rack Position Sensor Low Voltage Failure (P1202)
1485.04 - Engine Control Unit (ECU) Main Relay Error (P0686)
2049.02 - Engine Fuel Rack Actuator Relay Intermittent Failure (P1224)
2049.03 - Engine Fuel Rack Actuator Relay Short Circuit Failure (P1223)
2049.04 - Engine Fuel Rack Actuator Relay Open Circuit Failure (P1222)
2050.02 - Cold Start Device (CSD) Solenoid Valve Intermittent Failure (P1244)
2050.03 - Cold Start Device (CSD) Solenoid Valve Short Circuit Failure (P1243)
2050.04 - Cold Start Device (CSD) Solenoid Valve Open Circuit Failure (P1242)
2059.03 - Exhaust Gas Recirculation (EGR) Step Motor A-Phase Short Circuit Failure (P1403)
2059.04 - Exhaust Gas Recirculation (EGR) Step Motor A-Phase Open Circuit Failure (P1402)
2060.03 - Exhaust Gas Recirculation (EGR) Step Motor B-Phase Short Circuit Failure (P1413)
2060.04 - Exhaust Gas Recirculation (EGR) Step Motor B-Phase Open Circuit Failure (P1412)
2061.03 - Exhaust Gas Recirculation (EGR) Step Motor C-Phase Short Circuit Failure (P1423)
2061.04 - Exhaust Gas Recirculation (EGR) Step Motor C-Phase Open Circuit Failure (P1422)
2062.03 - Exhaust Gas Recirculation (EGR) Step Motor D-Phase Short Circuit Failure (P1433)
2062.04 - Exhaust Gas Recirculation (EGR) Step Motor D-Phase Open Circuit Failure (P1432)
2122.00 - Engine Coolant Temperature Error (P1217)
2125.01 - Battery Charge Lower Limit Error (P1568)
2125.04 - Battery Charge Switch Open Circuit Failure (P1562)
2209.04 - Speed Sensor Low Voltage Failure (P0340)
2210.04 - Spare Speed Sensor Low Voltage Failure (P1340)
2530.12 - Engine Control Unit (ECU) Internal Flash ROM Error (P0605)
522725.12 - CAN Communication Error (U0001)
522726.12 - Engine Control Unit (ECU) Internal EEPROM Error (P0601)
522727.12 - Engine Control Unit (ECU) Internal Sub CPU Cyclic Redundancy Check Error (P1610)
522727.12 - Engine Control Unit (ECU) Internal Sub CPU ACKnowledgement Error (P1611)
522727.12 - Engine Control Unit (ECU) Internal Sub CPU Communication Error (P1612)
522728.12 - Engine Control Unit (ECU) Internal Map Format Error (P1620)
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout
Section 9010: Engine
Group 05: Theory of Operation
Engine Component Location
Engine Fuel System Operation
Cooling System Operation
Engine Lubrication System Operation
Engine Intake and Exhaust System Operation
Exhaust Gas Recirculation (EGR) Operation
Engine Speed Control System Operation
Cold Weather Start Aid Operation
Group 15: Diagnostic Information
4TNV98 Yanmar 4-Cylinder Interim Tier IV Troubleshooting Manual
Diagnose Engine Malfunctions
Engine Cranks But Will Not Start
Engine Misfires Or Runs Irregularly
Engine Does Not Develop Full Power
Engine Overheats
Auto-Idle Does Not Work
Coolant Temperature Too Low
Coolant in Oil or Oil in Coolant
Low Engine Oil Pressure
High Engine Oil Pressure
Engine Uses Too Much Oil
Engine Uses Too Much Fuel
Engine Emits Excessive White Exhaust Smoke
Engine Emits Excessive Black or Gray Exhaust Smoke
Fuel In Oil
Group 25: Tests
JT05801 Clamp-On Electronic Tachometer Installation
Fan Belt Check and Adjustment
Injection Pump Timing Check
Fuel Injection Nozzle Test
Engine Valve Lash (Clearance) Check and Adjust
Engine Compression Pressure Test
Engine Oil Pressure Test
Section 9015: Electrical System
Group 05: System Information
Electrical Diagram Information
Group 10: System Diagrams
Fuse and Relay Specifications
System Functional Schematic, Component Location, and Wiring Diagram Master Legend
System Functional Schematic
Floor Harness (W1) Component Location
Floor Harness (W1) Wiring Diagram
Main Harness (W2) Component Location
Main Harness (W2) Wiring Diagram
Cab Harness (W4) Component Location
Cab Harness (W4) Wiring Diagram
Key Switch Harness (W5) Component Location
Key Switch Harness (W5) Wiring Diagram
Heater and Air Conditioner Harness (W6) Component Location
Heater and Air Conditioner Harness (W6) Wiring Diagram
Console Harness (W7) Component Location
Console Harness (W7) Wiring Diagram
Boom Light Harness (W8) Component Location
Boom Light Harness (W8) Wiring Diagram
Auxiliary Function Control Harness (W9) Component Location
Auxiliary Function Control Harness (W9) Wiring Diagram
Angle Blade Solenoid Valve Harness (W10) and Angle Blade Floor Harness (W11) Component Location
Angle Blade Solenoid Valve Harness (W10) Wiring Diagram
Angle Blade Floor Harness (W11) Wiring Diagram
Group 15: Sub-System Diagnostics
Start and Charge Circuit Theory of Operation
Monitor Controller Circuit Theory of Operation
Engine Control Unit (ECU) Circuit Theory of Operation
Travel Alarm Circuit Theory of Operation
Pilot Control Shutoff Circuit Theory of Operation
Windshield Wiper and Washer Circuit Theory of Operation
Heater and Air Conditioner Circuit Theory of Operation
Auxiliary Function Control Lever Circuit Theory of Operation
Angle Blade Circuit Theory of Operation
Group 16: Monitor Operation
Monitor Menu Operation
Group 20: References
Monitor Data Items
Service ADVISOR™ Diagnostic Application
Service ADVISOR™ Connection Procedure
Reading Diagnostic Trouble Codes With Service ADVISOR™ Diagnostic Application
Reading Engine Control Unit (ECU) Diagnostic Trouble Codes Using System Malfunction Indicator Light
Engine Control Unit (ECU) Diagnostic Trouble Codes System Malfunction Indicator Light Reference
Electrical Component Specifications
Fuse Test
Relay Test
Pressure Sensor Test
Solenoid Test
Temperature Sensor Test
Alternator Test
Electrical Component Checks
Battery Remove and Install
Engine Control Unit (ECU) Remove and Install
Monitor Controller Remove and Install
Key Switch Remove and Install
Engine Speed Dial Remove and Install
Travel Alarm Remove and Install
Right Console Remove and Install
Disconnect Tab Retainer Connectors
Disconnecting Spring Wire Clip Connectors
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors
Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors
Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Replace (Pull Type) Metri-Pack™ Connectors
Replace (Push Type) Metri-Pack™ Connectors
Replace CINCH CINCH is a trademark of the Cinch Co. Connectors
Install CINCH CINCH is a trademark of the Cinch Co. Contact
Repair 32 and 48 Way CINCH CINCH is a trademark of the Cinch Co. Connectors
Remove Connector Body from Blade Terminals
Engine Control Unit Replacement Calibration
Fuel Pump Replacement Calibration
Yanmar Display Calibration Values Test
Section 9020: Power Train
Group 05: Theory of Operation
Track Adjuster and Recoil Spring Operation
Travel Gearbox Operation
Group 15: Diagnostic Information
Diagnose Undercarriage Components Malfunctions
Measure Swing Bearing Wear
Section 9025: Hydraulic System
Group 05: Theory of Operation
Hydraulic System Operation
Pilot System Operation
Pilot Pump and Filter Operation
Engine Speed Sensing Valve Operation
Solenoid Valve Manifold Operation
Pilot Control Valve Operation
Control Lever Pattern Selector
Travel Pilot Control Valve Operation
Pilot Operation of Control Valve Operation
Auxiliary Function Control Valve Operation
Hydraulic Pump Operation
Hydraulic Pump Regulator Operation
Control Valve Operation
Control Valve Check Valves Operation
Main Relief Valve Operation
Unload Valve Operation
Control Valve Differential Pressure Reducing Valve Operation
Circuit Relief and Anticavitation Valve Operation
Flow Divider Valve Operation
Swing Boom Make-Up Valve Operation
Boom Reduced Leakage Valve Operation
Blade Circuit Operation
Angle Blade Circuit Operation
Swing Reduction Gearbox Operation
Swing Motor Operation
Swing Motor Crossover Relief Valve Operation
Swing Motor Crossover Relief Valve Cushion Valve Operation