John Deere 470GLC Excavator 6UZ1XZSA-01 Engine Workshop Repair Service Manual PDF TM12180 - MJODTM12180.zip
Full workshop service and repair documentation for the John Deere 470GLC Excavator (PIN: 1FF470GX_ _E470001- ), containing everything needed to service, fix, and rebuild the machine the way trained technicians do.
Included in the John Deere Excavator 470GLC workshop service & repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12180 - John Deere 470GLC Excavator with 6UZ1XZSA-01 Engine Technical Manual - Repair.PDF
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PRODUCT DETAILS:
Total Pages: 794 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French Spanish
TABLE OF CONTENTS
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
Intake System
External Exhaust System
External Fuel Supply Systems
Dampener Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal
Hood and Engine Side Shields
Grille and Grille Housing
Excavator
Buckets
Frames
Hydraulic System
Swing System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
TABLE OF CONTENTS................1
Section 00: General Information................12
Group 0001: Safety................12
Recognize Safety Information................15
Follow Safety Instructions................16
Operate Only If Qualified................17
Wear Protective Equipment................18
Avoid Unauthorized Machine Modifications................19
Add Cab Guarding for Special Uses................20
Inspect Machine................21
Stay Clear of Moving Parts................22
Avoid High-Pressure Fluids................23
Avoid High-Pressure Oils................24
Work In Ventilated Area................25
Prevent Fires................26
Prevent Battery Explosions................27
Handle Chemical Products Safely................28
Decommissioning — Proper Recycling and Disposal of Fluids and Components................29
Exhaust Filter Ash Handling and Disposal................30
Prepare for Emergencies................31
Clean Debris from Machine................32
Use Steps and Handholds Correctly................33
Start Only From Operator's Seat................34
Use and Maintain Seat Belt................35
Prevent Unintended Machine Movement................36
Avoid Work Site Hazards................37
Keep Riders Off Machine................39
Avoid Backover Accidents................40
Inspect and Maintain ROPS................41
Avoid Machine Tip Over................42
Use Special Care When Lifting Objects................44
Add and Operate Attachments Safely................45
Park and Prepare for Service Safely................46
Service Cooling System Safely................47
Remove Paint Before Welding or Heating................48
Make Welding Repairs Safely................49
Drive Metal Pins Safely................50
Clean Exhaust Filter Safely................51
Group 0003: Torque Values................13
Metric Bolt and Cap Screw Torque Values................56
Additional Metric Cap Screw Torque Values................58
Unified Inch Bolt and Cap Screw Torque Values................60
Service Recommendations for 37° Flare and 30° Cone Seat Connectors................63
Service Recommendations for O-Ring Boss Fittings................65
Service Recommendations for Flared Connections—Straight or Tapered Threads................67
Service Recommendations for Flat Face O-Ring Seal Fittings................69
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators................71
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations................74
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations................76
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations................79
Service Recommendations for Metric Series Four Bolt Flange Fitting................82
Service Recommendations For Inch Series Four Bolt Flange Fittings................84
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations................86
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings................88
Service Recommendations For O-Ring Boss Fittings With Shoulder................91
Metric 24° O-Ring Seal DIN 20078 Service Recommendations................94
Section 01: Tracks................98
Group 0130: Track System................98
Track Roller Remove and Install................102
Track Roller Disassemble and Assemble................105
Track Roller Pressure Test................110
Track Carrier Roller Remove and Install................113
Track Carrier Roller Disassemble and Assemble................115
Metal Face Seal Inspection................118
Track Shoe Remove and Install................121
Track Chain Remove and Install................123
Track Chain Disassemble and Assemble................126
Track Link Repair to Replace Broken Part................128
Sprocket Remove and Install................134
Front Idler Remove and Install................136
Front Idler Disassemble and Assemble................137
Front Idler Pressure Test................144
Track Adjuster and Recoil Spring Remove and Install................147
Track Adjuster and Recoil Spring Disassemble and Assemble................149
Track Adjuster Cylinder Disassemble and Assemble................153
Section 02: Axles and Suspension Systems................155
Group 0250: Axle Shaft, Bearings, and Reduction Gears................155
Travel Gear Case Remove and Install................159
Travel Gear Case Disassemble and Assemble................162
Group 0260: Hydraulic System................155
Travel Motor and Park Brake Remove and Install................178
Travel Motor Disassemble and Assemble................181
Park Brake Disassemble and Assemble................186
Counterbalance Valve Remove and Install................189
Crossover Relief Valves Remove and Install................190
Make-Up Check Valve Remove and Install................191
Travel Speed Selector Valve Remove and Install................192
Travel Motor and Park Brake Start-Up Procedure................193
Section 04: Engine................194
Group 0400: Removal and Installation................194
Engine Remove and Install................207
Turbocharger Remove and Install................219
Starter Motor Remove and Install................224
Belt Remove and Install................225
Alternator Remove and Install................227
Section 05: Engine Auxiliary System................229
Group 0510: Cooling Systems................229
Radiator Remove and Install................233
Hydraulic Oil Cooler Remove and Install................664
Intercooler Remove and Install................237
Fuel Cooler Remove and Install................240
Cooling Package Remove and Install................242
Fan Shroud Remove and Install................251
Coolant Recovery Tank Remove and Install................254
Group 0520: Intake System................229
Air Intake System Leakage Test................256
Air Cleaner Remove and Install................257
Group 0530: External Exhaust System................229
Exhaust Tube Remove and Install................260
Diesel Particulate Filter (DPF) Remove and Install................262
Exhaust Filter Remove and Install................263
Exhaust Filter Disassemble and Assemble................266
Group 0560: External Fuel Supply Systems................229
Fuel Tank Remove and Install................279
Primary Fuel Filter and Water Separator Remove and Install................285
Final Fuel Filter and Water Separator Remove and Install................287
Section 07: Damper Drive (Flex Coupling)................290
Group 0752: Elements................290
Damper Drive (Flex Coupling) Remove and Install................294
Section 17: Frame or Supporting Structure................297
Group 1740: Frame Installation................297
Welding On Machine................299
Welding Repair of Major Structure................300
Group 1749: Chassis Weights................297
Counterweight Remove and Install................305
Section 18: Operator's Station................308
Group 1800: Removal and Installation................308
Cab Remove and Install................318
Group 1810: Operator Enclosure................308
Windshield Remove and Install................329
Windshield Disassemble and Assemble................331
Sliding Windows Remove and Install................341
Windowpanes Remove and Install................343
Windowpanes Dimensions................344
Group 1821: Seat and Seat Belt................308
Seat Remove and Install................354
Seat Belt Remove and Install................356
Air Suspension Seat Disassemble and Assemble................361
Left and Right Console Covers Remove and Install................363
Group 1830: Heating and Air Conditioning................308
R134a Refrigerant Cautions and Proper Handling................373
Flush and Purge Air Conditioner System................374
R134a Refrigerant Oil Information................378
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure................380
Recover R134a Refrigerant................382
Evacuate R134a System................383
Charge R134a System................385
Air Conditioner Compressor Remove and Install................387
Air Conditioner Compressor Clutch Remove and Install................389
Condenser Remove and Install................391
Heater and Air Conditioner Remove and Install................393
Receiver-Dryer Remove and Install................398
Section 19: Sheet Metal................400
Group 1910: Hood and Engine Side Shields................400
Hood Remove and Install................404
Engine Side Shields Remove and Install................407
Group 1921: Grille and Grille Housing................400
Cooling Package Door Remove and Install................416
Section 33: Excavator................418
Group 3302: Buckets................418
Bucket Remove and Install................422
Bucket Pin-Up Data................423
Group 3340: Frames................418
Bucket Links Remove and Install................428
Arm Remove and Install................431
Boom Remove and Install................439
Inspect Pins, Bushings, and Bosses—Front Attachment................444
Cylinder Specifications................449
Bushings and Seal Remove and Install................450
Group 3360: Hydraulic System................418
Apply Vacuum to Hydraulic Oil Tank................453
Hydraulic Circuit Pressure Release Procedure................454
Pump 1 and 2 Remove and Install................456
Pump 1 and 2 Disassemble and Assemble................462
Pump 1 and 2 Inspection................470
Pump 1 and 2 Start-Up Procedure................471
Pump 1 and 2 Regulator Remove and Install................473
Pump 1 and 2 Regulator Disassemble and Assemble................479
Pilot Pump Remove and Install................484
Pilot Pump Disassemble and Assemble................486
Pilot Filter and Pressure Regulating Valve Remove and Install................488
Pilot Filter and Pressure Regulating Valve Disassemble and Assemble................490
Pilot Shutoff Solenoid Valve Remove and Install................492
Pilot Shutoff Solenoid Valve Disassemble and Assemble................495
Fan Drive Pump Remove and Install................498
Fan Drive Pump Disassemble and Assemble................503
Fan Drive Pump Regulator Remove and Install................507
Fan Drive Pump Regulator Disassemble and Assemble................508
Fan Drive Motor Remove and Install................509
Fan Drive Motor Disassemble and Assemble................520
Fan Drive Reversing Control Valve Remove and Install................576
Fan Drive Reversing Control Valve Disassemble and Assemble................581
Fan Drive System Relief Valve Remove and Install................526
Solenoid Valve Manifold (4-Spool) Remove and Install................527
Solenoid Valve Remove and Install-Travel Speed (SC), Exhaust Filter Regulator (SF), Power Dig (SI), and Arm Flow Rate (SF)................529
Solenoid Valve Manifold (2-Spool) Remove and Install................531
Solenoid Valve Remove and Install-Swing Flow Rate (SI) and Boom Mode (SC)................533
Pump Case Drain Filter and Bypass Valve Remove and Install................535
Pilot Valve (Left and Right) Remove and Install................536
Pilot Valve (Left and Right) Disassemble and Assemble................538
Boom Up Shockless Valve Remove and Install................547
Boom Up Shockless Valve Disassemble and Assemble................549
Travel Pilot Control Valve Remove and Install................576
Travel Pilot Control Valve Disassemble and Assemble................581
Pilot Accumulator Remove and Install................558
Pilot Check Valve Manifold Remove and Install................560
Pilot Signal Manifold Remove and Install................562
Pilot Signal Manifold Disassemble and Assemble................565
Counterweight Pilot Control Valve Remove and Install—If Equipped................568
Counterweight Pilot Control Valve Disassemble and Assemble................581
Counterweight Shutoff Valve Remove and Install—If Equipped................572
Counterweight Check Valve Remove and Install—If Equipped................574
Control Valve Remove and Install................576
Control Valve Disassemble and Assemble................581
Left Control Valve (5-Spool) Disassemble and Assemble................584
Right Control Valve (4-Spool) Disassemble and Assemble................615
Hydraulic Oil Tank Remove and Install................648
Hydraulic Oil Tank Disassemble and Assemble................658
Hydraulic Oil Restriction Valve Remove and Install................660
Hydraulic Oil Cooler Bypass Valve Remove and Install................662
Hydraulic Oil Cooler Remove and Install................664
Boom Cylinder Remove and Install................672
Boom Cylinder Disassemble and Assemble................678
Arm Cylinder Remove and Install................684
Arm Cylinder Disassemble and Assemble................689
Bucket Cylinder Remove and Install................695
Bucket Cylinder Disassemble and Assemble................700
Counterweight Cylinder Remove and Install—If Equipped................706
Counterweight Cylinder Disassemble and Assemble................711
Counterweight Removal Device Remove and Install—If Equipped................717
Hydraulic Cylinder Bleed Procedure................721
Section 43: Swing System................722
Group 4350: Mechanical Drive Elements................722
Swing Gear Case Remove and Install................728
Swing Gear Case Disassemble and Assemble................733
Swing Gear Case Start-Up Procedure................743
Upperstructure Remove and Install................744
Swing Bearing Remove and Install................747
Swing Bearing Disassemble and Assemble................750
Swing Bearing Upper Seal Install................754
Swing Bearing Lower Seal Install................755
Group 4360: Hydraulic System................722
Center Joint Remove and Install................760
Center Joint Disassemble and Assemble................763
Center Joint Air Test................768