John Deere 1745 & 1755 Planters Frame Repair Service Manual (TM609219) PDF - MJODTM609219.zip

A full-service repair and maintenance guide covering the John Deere 1745 and 1755 Planter Frame, packed with the same shop-level details professionals rely on to service, troubleshoot, fix, and restore equipment.

This workshop manual for the John Deere 1745 and 1755 Planter Frame (repair edition) covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm609219 - 1745 and 1755 Planter Repair Technical Manual.pdf

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PRODUCT DETAILS:

Total Pages: 601 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

Lubricants

General Information

Vacuum System

Vacuum System

Central Commodity System

Seed Tanks and Manifolds

Seed Delivery Hose

Central Commodity System Fan

Electrical

Connector Repair

Relays, Sensors, and Switches

Lighting Repair

Control Units

Drives

Specifications

Seed Drive Transmissions

Drill Shafts

Variable Rate Drive

Hitch and Frame

Repair and Welding

Wheel Module Repair

Row Markers

Hydraulics

General Information

Motors

Cylinders

Valves

Miscellaneous

Fertilizer Systems

Liquid Fertilizer System

Dry Fertilizer System

Pneumatic Down Force

General Information

Pneumatic Down Force

Miscellaneous

Polyethylene Tank Repair

Dealer Fabricated Tools

TABLE OF CONTENTS................1

Section 10: General Information................12

Group 05: Safety................12

Recognize Safety Information................15

Understand Signal Words................16

Follow Safety Instructions................17

Handle Fluids Safely—Avoid Fires................18

Prevent Battery Explosions................19

Handling Batteries Safely................20

Prevent Acid Burns................22

Prepare for Emergencies................24

Avoid Harmful Asbestos Dust................25

Practice Safe Maintenance................26

Avoid High-Pressure Fluids................28

Park Machine Safely................29

Support Machine Properly................30

Wear Protective Clothing................31

Handle Agricultural Chemicals Safely................32

Work in Clean Area................34

Service Machines Safely................35

Work In Ventilated Area................36

Illuminate Work Area Safely................37

Replace Safety Signs................38

Use Proper Lifting Equipment................39

Remove Paint Before Welding or Heating................40

Avoid Heating Near Pressurized Fluid Lines................41

Service Tires Safely................42

Use Proper Tools................43

Construct Dealer-Made Tools Safely................44

Decommissioning — Proper Recycling and Disposal of Fluids and Components................45

Live With Safety................46

Servicing Electronic Control Units................47

Welding Near Electronic Control Units................48

Precautions for Welding................326

Keep Electronic Control Unit Connectors Clean................51

Group 10: General Specifications................535

For Complete Service Information................53

Glossary of Terms................54

Trademarks................55

Regions and Country Versions................56

Group 15: Technical Specific References................13

Unauthorized Modifications................59

Specifications—1745................60

Specifications—1755................62

Dimensions—1745................65

Dimensions—1755................68

Dimensions—1755................68

Sealants and Adhesives Cross-Reference Chart................70

Metric Bolt and Screw Torque Values................72

Unified Inch Bolt and Screw Torque Values................74

Face Seal Fittings Assembly and Installation—All Pressure Applications................76

Metric Face Seal Fitting Torque Chart—Standard Pressure Applications................77

SAE Face Seal Fitting Torque Chart—Standard Pressure Applications................79

External Hexagon Port Plug Torque Chart................81

Group 20: Lubricants................13

Multipurpose Extreme Pressure (EP) Grease................84

Gear Oil................85

Alternative and Synthetic Lubricants................86

Lubricant Storage................87

Section 20: Vacuum System................88

Group 05: Vacuum System................88

Specifications................535

Adjust Vacuum Gauge................91

Vacuum Manifold Blower System—1755................92

Clean Vacuum Manifold System................93

Disassemble and Assemble Vacuum Manifold System—1745................94

Disassemble and Assemble Vacuum Manifold System—1755................96

Repair Vacuum Monitoring Assembly —Two Vacuum Gauges................98

Repair Vacuum Monitoring Assembly with SeedStar™................100

Remove and Install Vacuum Blower Motor................102

Section 30: Central Commodity System................108

Group 05: Seed Tanks and Manifolds................108

Other Material................534

Specifications................535

Remove and Install Seed Tanks................112

Tank Repair................116

Seal Central Commodity System Tanks To Prevent Water Leakage................117

Remove and Install Seed Agitator Motor Assembly................120

Remove and Install Seed Delivery Manifold Seal................123

Remove and Install Seed Delivery Manifold Nozzle................132

Repair Central Commodity System Seed Tank Manifold................138

Remove and Install Seed Tank Lid Ring and Seal................140

Group 10: Seed Delivery Hose................108

Other Material................534

Remove and Install Seed Delivery Hose................148

Repair Seed Delivery Hose................149

Group 15: Central Commodity System Fan................108

Specifications................535

Remove and Install Central Commodity System Blower Fan................153

Repair Central Commodity System Blower Fan Assembly................157

Section 35: Seed Tank................161

Group 20: Seed Hopper................161

Remove and Install Seed Tank (1.6 bu)................164

Remove and Install Vacuum Hose................166

Remove and Install Seed Tank (3bu)................167

Group 25: Insecticide and Herbicide Hopper................161

Remove and Install Insecticide / Herbicide Hopper................171

Section 40: Electrical................173

Group 05: Connector Repair................173

Essential or Recommended Tools................591

Other Material................534

Installation of Repair Wire Assembly (RWA)................184

Use Electrical Insulating Compound................193

Using High-Pressure Washers................194

Connector Information................195

Repair Procedure R-A................196

Repair Procedure R-B................201

Repair Procedure R-C................205

Repair Procedure R-D................210

Repair Procedure R-E................213

Repair Procedure R-F................217

Repair Procedure R-G................221

Repair Procedure R-I................224

Repair Procedure R-J................227

Repair Procedure R-K................232

Repair Procedure R-M................235

Repair Procedure R-N................239

Repair Procedure R-T................243

Repair Procedure R-AA................244

Repair Procedure R-AE................245

Group 10: Relays, Sensors, and Switches................173

Other Material................534

Specifications................535

Repair Planter Control Box................252

Replace Fold Control Switch................259

Replace Central Commodity System Push Button Shut-Off Switch................260

Replace Central Commodity System Cleanout Switch................261

Remove and Install Central Commodity System Loading Platform Light Switch................262

Replace Pneumatic Down Force Compressor Pressure Switch................263

Remove and Install Height Sensor................265

Remove and Install Seed Level Sensor................266

Remove and Install Wheel Motion Sensor................268

Remove and Install Hopper Level Sensor................270

Remove and Install Pneumatic Down Force Pressure Sensor................271

Remove and Install Fertilizer Drive Speed Sensor................273

Remove and Install Frame Latch Sensor—1745................274

Remove and Install Variable Rate Drive Motor Speed Sensor................275

Group 15: Lighting Repair................174

Repair Amber Warning Lamp................278

Repair Red Warning Lamp................280

Repair Warning Lamps — 1755................281

Check Wiring Harness - Warning Lamps — 1755 (Export)................282

Remove Wiring Harness - Warning Lamps — 1755 (Export)................283

Repair Warning Light Assembly — 1755 (Export)................284

Check Wiring Harness - Warning Lamps — 1755 (Domestic)................285

Remove Wiring Harness - Warning Lamps — 1755 (Domestic)................286

Group 20: Control Units................174

Remove and Install Control Unit................288

Section 50: Drives................289

Group 05: Specifications................535

Drive Chain Specifications................535

Shear Pin Specifications................535

Sprocket Specifications................535

Spur Gear Specifications................535

Group 10: Seed Drive Transmissions................289

Specifications................535

Seed and Fertilizer Drive Transmission Exploded View—1745................298

Seed Drive Transmission Exploded View—1755................300

Fertilizer Drive Transmission Exploded View—1755................303

Check and Adjust Transmission Spur Gear Backlash................305

Group 15: Drill Shafts................289

Countershaft and Drillshaft Exploded View—1755................310

Jackshaft Exploded View................313

Group 20: Variable Rate Drive................316

Variable Rate Drive................316

Remove and Install Hydraulic Valve................317

Remove and Install Hydraulic Motor................319

Section 60: Hitch and Frame................322

Group 05: Repair and Welding................326

Frame Repair................325

Welding................326

Emergency Crack Repair................327

Emergency “T” Joint Repair................328

Skip Welding................329

Stress Relief (Normalizing)................330

Group 15: Wheel Module Repair................322

Other Material................534

Specifications................535

Center Frame Wheel Module Exploded View—1755................334

Remove and Install Transport Wheel Hub—1745................335

Remove and Install Wheel Hub — 1755................339

Repair Transport Wheel Hub—1745................343

Repair Wheel Hub — 1755................345

Drive Wheel Hub Exploded View................347

Group 20: Row Markers................322

Specifications................535

Remove and Install Row Marker................351

Remove and Install Row Marker - 1755................354

Disassemble and Assemble Row Marker Disk and Arms - 1745................356

Disassemble and Assemble Row Marker Disks, Arms, and Pivots- 1755................358

Disassemble and Assemble Row Marker Pivot - 1745................363

Replace Marker Breakaway Bolt................365

Replace Marker Breakaway Bolt - 1755................367

Adjust Marker Length - 1745................370

Adjust Marker Length - 1755................372

Adjust Marker Disk................374

Adjust Marker Disk - 1745................375

Adjust Marker Disk - 1755................376

Group 25: PTO Pump Assembling & Disassembling................322

PTO Drive................383

Group 30: Rigid Frame Assembling & Disassembling................323

Disassembling and Assembling Procedure for Planter Frame Disassembling and Assembling Procedure for Planter Frame Disassembling and Assembling Procedure for Planter Frame Disassembling and Assembling Procedure for Planter Frame Disassembling and Assembling Procedure for Planter Frame & Hitch Assembly{pgNO}323 Hitch Assembly{pgNO}412 Hitch Assembly{pgNO}410 Hitch Assembly{pgNO}391 Hitch Assembly................389

Disassemble and Assemble, Hitch, Rigid - 1745................393

Disassemble and Assemble, Steps /Handrail, Platform, Rigid - 1745................394

Disassemble and Assemble, Platform CCS Access, Rigid - 1745................396

Disassemble and Assemble, Platform/Handrail, Fertilizer Access, Rigid - 1745................398

Disassemble and Assemble, Main Frame, Rigid - 1745................400

Disassemble and Assemble, Main Frame Lever, Rigid - 1745................402

Disassemble and Assemble, Transport Stand, Rigid - 1745................404

Disassemble and Assemble, Lifting Device, Transport Stand, Rigid - 1745................406

Disassemble and Assemble, Transport Frame, Hitch, Rigid - 1745................408

Group 35: Flex Frame Assembling & Disassembling................323

Disassembling and Assembling Procedure for Planter Frame Disassembling and Assembling Procedure for Planter Frame Disassembling and Assembling Procedure for Planter Frame Disassembling and Assembling Procedure for Planter Frame Disassembling and Assembling Procedure for Planter Frame & Hitch Assembly{pgNO}323 Hitch Assembly{pgNO}412 Hitch Assembly{pgNO}410 Hitch Assembly{pgNO}391 Hitch Assembly................389

Disassemble and Assemble, Hitch, Flex - 1745................414

Disassemble and Assemble Access and Stairs W/O CCS™, Flex - 1745................415

Disassemble and Assemble Main Frame, Flex - 1745................418

Disassemble and Assemble Center Main Frame Disassemble and Assemble Center Main Frame & Transport System, Flex - 1745{pgNO}323 Transport System, Flex - 1745................420

Disassemble and Assemble Frame Wing, Flex - 1745................422

Disassemble and Assemble Transport Stand, Flex - 1745................424

Disassemble and Assemble Transport Frame, Hitch, Flex - 1745................426

Disassemble and Assemble Lifting Device, Frame, Flex - 1745................428

Disassemble and Assemble Wing Frame, Flex - 1745................430

Section 70: Hydraulics................433

Group 00: General Information................433

Relieve Hydraulic System Pressure................435

Group 05: Motors................433

Other Material................534

Specifications................535

Inspect Vacuum Blower Motor................439

Repair Vacuum Blower Motor................440

Inspect Central Commodity System Blower Motor (1745)................446

Remove and Install Central Commodity System Blower Motor (1745)................448

Repair Central Commodity System Blower Motor (1745)................454

Remove and Install Dry Fertilizer Drive Motor................460

Disassemble and Assemble Dry Fertilizer Drive Motor................463

Group 10: Cylinders................433

Remove and Install Frame Lift Cylinder (1745 Planter Only)................479

Remove and Install Frame Pivot Cylinder (1745 Planter Only)................481

Remove and Install Marker Cylinder (1745 Planter Only)................482

Remove and Install Marker Cylinder (1755 Planter)................485

John Deere Hydraulic Cylinder Repair—Use CTM................488

Group 15: Valves................433

Specifications................535