John Deere TeamMate II 1200 Series Inboard Planetary Axle Workshop Service Manual CTM138519 PDF - MJODCTM138519.zip
This complete service guide, featuring full Electrical Wiring Diagrams, covers the John Deere TeamMate II 1200 Series Inboard Planetary Axles and supplies every technical detail you need to service, troubleshoot, fix, and rebuild your transmission the way professional technicians do.
The John Deere TeamMate II 1200 Series Inboard Planetary Axles workshop manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 426 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
ctm138519 - TeamMate II 1200 Series Inboard Planetary Axles - (Worldwide Edition) Component Technical Manual.pdf
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ctm138519 - TeamMate™ II 1200 Series Inboard Planetary Axles -: (Worldwide Edition)
Component Technical Manual
Table of Contents
Foreword
Trademarks
Section 01: General Information
Group 000: Safety
Understand Signal Words
Recognize Safety Information
Replace Safety Signs
Follow Safety Instructions
Support Machine Properly
Use Proper Lifting Equipment
Prevent Machine Runaway
Construct Dealer-Made Tools Safely
Illuminate Work Area Safely
Work in Clean Area
Use Proper Tools
Install All Guards
Service Machines Safely
Practice Safe Maintenance
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Handle Fluids Safely—Avoid Fires
Wear Protective Clothing
Protect Against Noise
Protect Against High Pressure Spray
Stay Clear of Rotating Drivelines
Avoid High-Pressure Fluids
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 005: General
General Inboard Planetary Axle Specifications
Axle Identification
Serial Number Plate
Specification and Configuration Code Plate
General Repair Procedures
Sealing Instructions
Transmission and Hydraulic Oil
Service and Maintenance Schedule
Drain, Refill, and Check Axle Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Grease
Hydraulic Connections
Section 02: Repair and Adjustments
Group 010: Oscillation Assembly
Oscillation Assembly
Oscillation Assembly — Assemble
Oscillation Assembly — Installation
Oscillation Assembly — Removal
Group 020: Axle Repair Stand
Axle Repair Stand — Installation
Axle Repair Stand — Removal
Group 030: Non-Helical Spline Input Housing Assembly
Non-Helical Input Housing Assembly
Non-Helical Input Housing Assembly — Assemble
Non-Helical Input Housing Assembly — Installation
Non-Helical Input Housing Assembly — Removal
Non-Helical Shim Pack Calculation of Differential Drive Shaft Cone Point
Non-Helical Adjust Input Pinion Shaft End Play
Group 030A: Helical Spline Input Housing Assembly
Helical Input Housing Assembly — Assembly
Helical Input Housing Assembly — Assemble
Helical Input Housing Assembly — Installation
Helical Input Housing Assembly — Removal
Helical Input Shim Pack Calculation of Differential Drive Shaft Cone Point
Adjust Helical Input Pinion Shaft End Play
Group 030B: Disconnect and Input Housing Cover
Disconnect and Input Housing Cover — Assembly
Remove Disassemble and Assemble Axle Disconnect
Remove Input Housing Cover
Disassemble Input Housing Cover and Pinion Shaft
Assemble Input Housing Cover and Pinion Shaft
Determine Differential Drive Shaft Cone Point Shim Pack
Differential Drive Shaft Cone Assembly
Adjust Pinion Shaft
Install Input Housing Cover
Install Axle Disconnect
Group 040: Standard and Extreme Duty Final Drive Assembly
Standard and Extreme Duty Final Drive Assembly
Standard and Extreme Duty Final Drive Assembly — Assemble
Standard and Extreme Duty Axle 7 mm O-ring Replacement Face Seal - Installation
Standard and Extreme Duty Axle Shaft Inspection and Assemble
Standard and Extreme Duty Axle Housing Inspection and Assemble
Standard and Extreme Duty Axle Bearings Adjustment
Standard and Extreme Duty Final Drive Assembly — Installation
Fill Axle Housing with Grease (Greased Outer Bearing Axles)
Standard and Extreme Duty Axle Housing — Removal
Group 050: Planetary Carrier Assembly
Final Drive Axle — Exploded View
Non-Final Drive Axle — Exploded View
Planet Pinion Carrier — Disassemble
Planet Pinion Carrier — Inspection
Planet Pinion Carrier — Assemble
Group 060: Single Disk Service Brake
Single Disk Service Brake Assembly
Single Disk Service Brake — Installation
Single Disk Service Brake — Removal
Group 060A: Parking Brake
Park Brake Assembly
Parking Brake - Manual
Parking Brake - Spring Applied/Hydraulic
Group 070: Differential Case Assembly
Differential Assembly — Assembly
Differential Assembly — Inspection and Assemble
NoSPIN Differential Assembly — Inspection and Assemble
Differential Lock Quill — Assemble and Test
Ring Gear — Removal and Installation
Differential Pinions — Assemble and Inspection
Adjust Differential Bearing Preload
Adjust Differential Backlash
Differential Assembly — Installation
Differential Assembly — Removal
Section 03: Theory of Operation
Group 100: Axle Operation
Axle Oscillation
Axle Disconnect Operation
Inboard Planetary Axle Operation
Differential Operation
Standard Differential Operation
Dif-Lok Differential Operation
Capture System Operation
Air Boost System Operation
Pressurized Differential Case Operation
Super Wide Extreme Duty Final Drive/Axle Operation
Service Brake Operation—Single Disk
Service Brake Operation—Multiple Disk
Park Brake Operation—Manual
Park Brake Operation—SAHR
Section 04: Diagnostics
Group 200: Brake Inspection, Adjustments, Tests, and Bleeding
Adjust Park Brake—Spring Applied/Hydraulic Release
Park Brake Pressure Test
Service Brake Leak Test
Adjust Park Brake—Manual
Brake Disk Inspection (External)
Annular Brake Piston Inspection
Bleed Hydraulic Brakes
Group 210: Operational Checks
Air Test Axle Assembly
Axle Vertical Movement Check
Check Carrier Backlash
Check Ring Gear and Pinion Tooth Contact Pattern
Group 220: Differential and Axle Assembly Tests
Air Test Differential Lock Capture System
Oil Test Differential Lock Capture System
Test Differential Lock Sealing Rings with Air Boost System
Air Test Standard and Extreme Duty Axle Assembly
Air Test Axle Assembly—Super Wide Extreme Duty Axle
Differential Lock Function Test
Group 230: Troubleshooting
Troubleshoot Axle and Differential
Section 05: Tools and Other Materials
Group 300: Special Tools
27494
27498
27502
27530
27551
27553
D05223ST
DFRW102
DFYZ49
DFYZ50
DFYZ124
JD320
JDG22
JDG185
JDG236
JDG712C
JDG824
JDG924A
JDG926A
JDG986
JDG1186
JDG1188
JDG1189
JDG1363
JDG1365A
JDG1366
JDG1846
JDG10193A
JDG10213
JDG10438
JDG10627
JDG11654
JDG11655
JDG11737
JDG15001
JT01610
JT01748
JT02044
JT03345
JT03455
JT03527
JT05508
JT05600
JT05706
JT07250
Group 310: Other Materials
Other Materials List
Other Material
Section 06: Specifications
Group 400: Bolts and Cap Screws Specifications
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values - Grade 180
Group 410: Sealants and Adhesives Cross-Reference
Sealants and Adhesives Cross-Reference Chart
John Deere TeamMate II 1200 Series Inboard Planetary Axles Component Technical Manual (CTM138519)