John Deere 8000 Series 8100 8200 8300 8400 Tractors Diagnosis and Tests Service Manual TM1576 PDF - MJODTM1576.zip
Complete Diagnostic & Test Technical Manual, featuring electrical wiring schematics, covering John Deere 8100, 8200, 8300, and 8400 Tractors in 2WD or MFWD configurations—packed with all the shop-level detail needed to maintain, troubleshoot, and repair these machines the way professional technicians do.
The workshop Diagnosis & Tests technical manual for John Deere 8100, 8200, 8300, and 8400 Tractors contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1576 - 8100, 8200, 8300 and 8400 Tractors Technical Manual - Diagnosis and Tests.pdf
Total Pages: 3,854 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
SAFETY INFORMATION
Safety
GENERAL INFORMATION
Operational Checks
General Reference Information
Test Equipment Calibration
SERVICE CODES
ACU Code Diagnostics
AMS Code Diagnostics
CCU Code Diagnostics
ECU Code Diagnostics
HCU Code Diagnostics
ICU Code Diagnostics
LHP Code Diagnostics
PCU Code Diagnostics
SCo Code Diagnostics
SCU Code Diagnostics
SSU Code Diagnostics
SUP Code Diagnostics
OBSERVABLE SYMPTOMS
Ag Management Solutions (AMS)
Engine
Electrical
Powershift Transmission
Steering and Brakes
Hydraulics
ENGINE OPERATION AND TESTS
Engine Diagnosis, Tractors-Pin (-11,000)
Engine Diagnosis, Tractors-PIN (11,001-)
FUEL, AIR INTAKE AND ENGINE COOLING SYSTEMS
Theory of Operation
ELECTRICAL OPERATION AND TESTS
Codes and Addresses
System Information
System Diagrams
Sub-System Diagnosis
Calibration and References
AG MANAGEMENT SOLUTIONS (AMS) - GREENSTAR™
GREENSTAR™ System References
AG MANAGEMENT SOLUTIONS (AMS)-JDLINK™
AG MANAGEMENT SOLUTIONS (AMS)-JDLINK™
AG MANAGEMENT SOLUTIONS (AMS) - AUTOTRAC
How to Use This Diagnostic Information
Accessing Diagnostic Addresses and Codes
Diagnostic Trouble Codes
AutoTrac Identification
AutoTrac Diagnostics - 8000 Series Field Installed
GREENSTAR™ Parallel Tracking Identification
Parallel Tracking Diagnostics - 8000 Series Field Installed
GREENSTAR™ Display Diagnostics
GREENSTAR™ Mobile Processor Diagnostics
STARFIRE™ Receiver Diagnostics
GREENSTAR™ KeyCard Diagnostics
AutoTrac CAN Bus Identification
AutoTrac CAN Bus Diagnostics - 8000 Series Field Installed
AutoTrac CCD Bus Identification
AutoTrac CCD Bus Diagnostics - 8000 Series Field Installed
AutoTrac Power Identification
AutoTrac Power Diagnostics - 8000 Series Field Installed
AutoTrac Status Identification
AutoTrac Status Diagnostics - 8000 Series Field Installed
AutoTrac Steering Response Identification
AutoTrac Steering Response Diag. - 8000 Series Field Installed
AutoTrac Steering Control Unit Identification
AutoTrac Steering Control Unit Diag - 8000 Series Field Installed
STARFIRESTARFIRE is a trademark of Deere & Company Receiver w/TCM Diagnostics
STARFIRESTARFIRE is a trademark of Deere & Company Receiver w/TCM & RTK Diagnostics
Circuit Code Listing
Connector Information
AG MANAGEMENT SOLUTIONS (AMS) -FIELD DOC™
GREENSTAR™ FIELD DOC™ Diagnostics
GREENSTAR™ GPS Receiver Identification
GREENSTAR™ GPS Receiver - L-Band Diagnostics
POWER SHIFT TRANSMISSION
Operational Checks
Transmission Diagnosis
System Tests (-019999)
System Tests (020000-)
Calibration and Adjustments (-019999)
Calibration and Adjustments (020000-)
Power Shift Theory of Operation
DRIVE SYSTEMS
Theory of Operation
STEERING AND BRAKES
Operational Checks
Steering and Brake Diagnosis
Theory of Operation
AutoTrac
HYDRAULIC SYSTEM
Operational Checks
Hydraulic System Diagnosis
Hydraulic System Tests
Calibration and Adjustments
Hydraulic System Theory of Operation
OPERATOR STATION OPERATION AND TESTS
Operational Checks
System Diagnosis
Theory of Operation
DEALER FABRICATED TOOLS
Dealer Fabricated Tools
tm1576 - 8100, 8200, 8300 and 8400 Tractors
Table of Contents
Foreword
Section 205: SAFETY INFORMATION
Group 05: Safety
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handle Starting Fluid Safely
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Stay Clear of Rotating Drivelines
Park Machine Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Protect Against High Pressure Spray
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Section 210: GENERAL INFORMATION
Group 05: Operational Checks
Lighting Circuit Operation (North American) (PIN: —10,000)
Lighting Circuit Operation (North American) (PIN: 10,001- )
Lighting Circuit Operation (European)
Before You Start
Transmission Checks
Transmission Controls
Hydraulic System
A/C System Checks
Group 10: General Reference Information
JT03412—Supplemental Pressure Test Kit
JT03419—ORFS Fitting Kit
JT05406—Master Hydraulic Flow Test Fitting Kit
JT05452—Power Shift Transmission Test Kit
JT07115—Master Hydraulic Test Kit
JT05470—Agricultural Universal Pressure Test Kit
Additional Test Fittings Required
List of Diagnostic Adapters—ORFS
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
JIC Hydraulic Symbols
Glossary of Terms
Glossary of Terms—Continued
Group 15: Test Equipment Calibration
Calibration Check of OTC Flow Meters
Method No. 1: Flow Meter (Main Pump Quick Check From SCV)
Method No. 2: Volume Check From Flow Meter
Pressure Gauge Calibration Checker
Section 211: SERVICE CODES
Group ACU: ACU Code Diagnostics
ACU 001 - ACU Control Unit Fault
ACU 002 - SCV Lever Calibration Fault
ACU 003 - Throttle or Hitch Controls Calibration Fault
ACU 027 - Calibration Incomplete
ACU 028 - ACU Not Calibrated
ACU 030 - Engine Throttle Control Fault
ACU 040 - Transmission Shift Lever Fault
ACU 041 - ACU Powered Up In Gear
ACU 042 - Transmission Lever Park Position Switch Conflict
ACU 049 - Hitch Raise/Lower Rocker Switch On at Start-up
ACU 053 - Hitch Load/Depth Control Circuit Fault
ACU 054 - Hitch Control Lever Circuit Fault
ACU 056 - Hitch Raise Limit Control Circuit Fault
ACU 057 - Hitch Rate-of-Drop Control Circuit Fault
ACU 110 - SCV 1 Control Voltage Fault
ACU 111 - SCV 1 Control Switch Fault
ACU 120 - SCV No. 2 Control Voltage Fault
ACU 121 - SCV No. 2 Control Switch Fault
ACU 130 - SCV No. 3 Control Voltage Fault
ACU 131 - SCV No. 3 Control Switch Fault
ACU 140 - SCV No. 4 Control Voltage Fault
ACU 141 - SCV No. 4 Control Switch Fault
ACU 150 - SCV No. 5 Control Voltage Fault
ACU 151 - SCV No. 5 Control Switch Fault
Group AMS: AMS Code Diagnostics
20 - CAN Bus Problem
21 - CAN Bus Problem
22 - Language Selection Problem
30 - CAN Bus Problem
31 - CAN Bus Problem
33 - Internal Error
40 - Parallel Tracking Problem
41 - Parallel Tracking Problem
44 - Parallel Tracking Problem
45 - Parallel Tracking Problem
46 - Parallel Tracking Problem
47 - Device Address Change
48 - CAN Bus Problem
49 - CAN Bus Problem
50 - Automatic Steering Problem
52 - CAN Bus Problem
53 - CCD Bus Problem
54 - CAN Bus Problem
55 - AutoTrac Problem
60 - Flash Erase Failed
61 - Contour Write Error
100 - KeyCard Problem
110 - Check Wiring (CAN Bus)
111 - Check Wiring (CCD)
126 - AutoTrac disabled
128 - Software not compatible
150 - PC Data Card Problem
151 - PC Data Card Problem
152 - PC Data Card Problem
155 - KeyCard Problem
156 - KeyCard Problem
157 - Invalid Key
158 - KeyCard Problem
200 - CAN Bus Problem
201 - CAN Bus Problem
210 - CAN Bus Problem
211 - CAN Bus Problem
213 - Internal Error
220 - Parallel Tracking Problem
221 - Parallel Tracking Problem
224 - Parallel Tracking Problem
225 - Parallel Tracking Problem
226 - Parallel Tracking Problem
227 - Automatic Steering Problem
230 - Display Address Change
231 - CAN Bus Problem
232 - CAN Bus Problem
233 - Language Selection Problem
234 - CAN Bus Problem
235 - CAN Bus Problem
236 - AutoTrac Problem
280 - Mobile Processor Problem
281 - Mobile Processor Problem
282 - Mobile Processor Problem
301 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
302 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
303 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
304 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
305 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
306 - STARFIRE STARFIRE is a trademark of Deere & Company Receiver Problem
308 - RTK Problem
000168.18 - RTK Base Station Voltage Low
000232.02 - Corrected GPS Position Not Available
000841.31 - Signal Interference From Satellite
000956.16 - Roll Sensor Out Of Range
002028.12 - No STARFIRE STARFIRE is a trademark of Deere & Company Communication
002146.13 - Terrain Compensation Module Not Calibrated
002146.14 - Temperature Sensor Out Of Range
002854.31 - RTK Rover Radio Link Lost
522338.13 - Receiver Not Receiving On Alternate Frequency
522339.31 - GPS Corrections License Expired
522552.11 - StarFire Network Fault
523274.02 - GPS Position Not Available
523309.07 - Yaw Sensor Not Responding
523309.16 - Yaw Sensor Out Of Range
523310.02 - Memory Error
523319.18 - Low Switched Voltage
523342.31 - No STARFIRE STARFIRE is a trademark of Deere & Company Fore/Aft Setting
523441.31 - No STARFIRE STARFIRE is a trademark of Deere & Company Height Setting
523442.31 - No StarFire Fore/Aft Set
523572.31 - Unsafe Shutdown - Parameters Not Stored
523773.03 - STARFIRE STARFIRE is a trademark of Deere & Company CAN Voltage Out Of Range
523773.04 - STARFIRE STARFIRE is a trademark of Deere & Company CAN Voltage Out Of Range
523774.03 - STARFIRE STARFIRE is a trademark of Deere & Company CAN Voltage Out Of Range
523774.04 - STARFIRE STARFIRE is a trademark of Deere & Company CAN Voltage Out Of Range
523792.01 - No Unswitched Voltage
523792.18 - Low Unswitched Voltage
524209.16 - RTK Rover Too Far From Base Station
524210.16 - RTK Base Station Not Using Visible Satellites
524257.14 - RTK Base Station Position Survey In Progress
524257.16 - RTK Base Station Relocation
Group CCU: CCU Code Diagnostics
CCU 001 - Fuel Level Circuit Fault
CCU 005 - Engine Oil Pressure Gauge Sensor Circuit
CCU 006 - Diagnostic Messages From ECU Missing
CCU 007 - Incorrect ECU For Tractor
CCU 010 - Engine Coolant Temperature High