John Deere 5076E 5076EL 5082E 5090E 5090EL 5090EH Tractor Diagnostic Repair Service Manual PDF (TM607519) - MJODTM607519.zip
Everything you need in one complete technical guide, featuring electrical wiring schematics for John Deere 5076E, 5076EL, 5082E, 5090E, 5090EL, and 5090EH tractors (2WD / MFWD - PIN prefix P0) (April 2013). Packed with the same shop-level detail professionals rely on to service, troubleshoot, overhaul, and restore these machines (covering Diagnosis, Operation, Tests, Repair, Service, and Troubleshooting).
The John Deere Tractors 5090EL, 5090EH, 5090E, 5082E, 5076EL, 5076E workshop technical service manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm607519 - 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors, Diagnostic Technical Manual (March 2015) Technical Manual.pdf
tm607519 - 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors, Diagnostic Technical Manual (March 2015) Technical Manual.epub
PRODUCT DETAILS:
Total Pages: 1,369 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
General Specifications
General References
DIAGNOSTIC TROUBLE CODES
CCU Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
OBSERVABLE SYMPTOMS
Engines
Fuel and Air
Electrical
Control Units
Synchronized Transmissions
PowrReverser Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Cab
SYSTEM DIAGNOSIS
Starting, Charging and Start Aid
Synchronized Transmission
PowrReverser Transmission (If Equipped)
Differential Lock
MFWD
Rear PTO
Steering
Rear Brakes
SCV System Diagnosis
Rear Hitch System Diagnosis
ENGINES
General Information
Tests and Adjustments
Engine System Theory of Operation
FUEL, AIR, EXHAUST AND COOLING
General Information
Fuel, Air, Exhaust and Cooling Theory of Operation
ELECTRICAL
Diagnosis, Test and Adjust
Wiring Schematics
Wiring Harnesses
CONTROL UNITS
General References
Tests and Adjustments
CCU
ICC
PTR
SYNCHRONIZED TRANSMISSION
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
PowrReverser™ TRANSMISSION
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
DRIVE SYSTEMS
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
STEERING AND BRAKES
General Information
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
HYDRAULICS
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Operator's Cab
Operational Tests
Tests and Adjustments
Theory of Operation
SERVICE TOOLS
Dealer Fabricated Tools
Service Tools and Kits
tm607519 - 5076E, 5076EL, 5082E, 5090E, 5090EL and 5090EH Tractors, Diagnostic Technical Manual (March 2015)
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator Manuals for ISOBUS Implements
Use Seat Belt Properly
Operating the Tractor Safely
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Exhaust Filter Cleaning
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Dispose of Waste Properly
Group 10: General Specifications
General Specifications
Group 15: General References
Bolt and Cap Screw Torque Values
Glossary of Terms
JIC Hydraulic Symbols
Wiring Diagram and Schematic Information
Electrical Schematic Symbols
Reading Wiring Schematics and Diagrams
Visually Inspect Electrical System
Seven-Step Electrical Procedure
Using a Probe Light
Circuit Types
Circuit Malfunctions
Troubleshooting Circuit Malfunctions
Understanding Electrical vs. Electronic Circuits
Intermittent Electronic Problems
Relay Circuit Types
Using a Digital Multimeter
Troubleshooting Unresolved Problems
Section 211: DIAGNOSTIC TROUBLE CODES
Group CCU: CCU Code Diagnostics
CCU - Non-Tractor CCU Codes
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High
CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low
CCU 000237.02 - VIN Security Data Conflict
CCU 000237.31 - VIN Security Messages Missing
CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault
CCU 000628.02 - CCU EOL Data Fault
CCU 000630.14 - Rear PTO Configuration Invalid
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001638.16 - Hydraulic Oil Temperature High
CCU 001883.00 - Rear PTO Overspeed
CCU 001883.01 - Rear PTO Underspeed
CCU 002818.31 - Operator Presence Switch Not Activated
CCU 003509.03 - Sensor Supply Voltage Out of Range High
CCU 003509.04 - Sensor Supply Voltage Out of Range Low
CCU 523316.04 - CCU Switched Supply Voltage Low
CCU 523839.02 - Secondary Brake Switch Conflict
CCU 523844.12 - Differential Lock Braking Disabled
CCU 523907.02 - PTO Remote Enable Switch Conflict
CCU 523908.02 - Rear PTO External Switch Conflict
CCU 524037.02 - MFWD Switch Circuit Fault
CCU 524223.03 - Differential Lock Circuit Voltage High
CCU 524224.14 - PTO Switch Voltage Mismatch
CCU 524235.05 - MFWD Solenoid Circuit Fault
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
CCU 524255.31 - Rear Remote PTO Enabled
CCU 600006.31 - Default DTC
Group ICC: ICC Code Diagnostics
ICC - Non-Tractor ICC Codes
ICC 000237.02 - ICC VIN Security Mismatch
ICC 000237.31 - ICC VIN Security Missing
ICC 000628.12 - ICC Programming Fault
ICC 000630.02 - ICC Calibration Memory Fault
ICC 002818.31 - Operator Presence Switch Not Activated
Group PTR: PTR Code Diagnostics
PTR 000084.07 - Excessive Wheel Speed Detected During Calibration
PTR 000158.01 - System Switched Voltage Low
PTR 000162.02 - High/Low Switch Circuit Conflict
PTR 000162.31 - High, Low Switch Stuck On
PTR 000190.18 - Engine Speed Missing During Shift
PTR 000191.00 - Excessive Top Shaft Speed During Calibration
PTR 000191.17 - Top Shaft Speed Too Low
PTR 000598.02 - Clutch Switch Open With Pedal Up
PTR 000598.04 - Clutch Switch Signal Failed Low
PTR 000628.02 - EOL Check Sum Error
PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low
PTR 001504.10 - Seat Switch Closed Too Long
PTR 002820.31 - Operator Not Present During Shift
PTR 002825.07 - Not Valid Neutral Park Command
PTR 003509.03 - PTR Sensor Supply Voltage High
PTR 003509.04 - PTR Sensor Supply Voltage Low
PTR 521233.05 - High Valve Driver Fault
PTR 521234.05 - Low Valve Driver Fault
PTR 521235.05 - Reverse Valve Driver Fault
PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict
PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal
PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict
PTR 523959.31 - No Wheel Speed While in Gear
PTR 523966.31 - Come Home Detected
PTR 524020.31 - Reverser in Gear at Power-Up
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault
PTR 524160.02 - Not Valid Neutral/Not Neutral Switch
PTR 524173.02 - Clutch Pedal Compare Error
PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged
PTR 524173.15 - Clutch Pedal Voltage High
PTR 524173.16 - Both Clutch Pedals Voltage High
PTR 524173.17 - Clutch Pedal Voltage Low
PTR 524173.18 - Both Clutch Pedals Voltage Low
PTR 524230.05 - Enable Valve Driver Fault
PTR 524230.07 - Enable Valve Stuck
PTR 524234.03 - Pressure Sensor Voltage High
PTR 524234.04 - Pressure Sensor Voltage Low
PTR 524254.03 - Transmission Enable Valve Power High
PTR 524254.04 - Transmission Enable Valve Power Low
PTR 524267.15 - High Speed Shuttle Shift
Section 212: OBSERVABLE SYMPTOMS
Group 20: Engines
Engine Problems
Group 30: Fuel and Air
Fuel, Air, Exhaust and Cooling Problems
Group 40: Electrical
Electrical Problems
Group 45: Control Units
Electronic Problems
Group 51: Synchronized Transmissions
Synchronized Transmission Problems
Group 55: PowrReverser Transmissions
PowrReverser POWRREVERSER is a trademark of Deere & Company Transmission Problems
Group 56: Drive Systems
Drive System Problems
Group 60: Steering and Brakes
Steering and Brake System Problems
Group 70: Hydraulics
Hitch Problems
Selective Control Valve Problems
Group 90: Operator Cab
Air Conditioning Problems
Section 213: SYSTEM DIAGNOSIS
Group 40: Starting, Charging and Start Aid
Starting, Charging and Start Aid System Diagnosis
Group 51: Synchronized Transmission
Synchronized Transmission Diagnosis
Group 55: PowrReverser Transmission (If Equipped)
System Diagnosis - Transmission
Group 56A: Differential Lock
Differential Lock System Diagnosis
Group 56B: MFWD
System Diagnosis - Mechanical Front Wheel Drive (MFWD)
MFWD System Diagnosis
Group 56C: Rear PTO
System Diagnosis - Power Take Off (PTO)
Rear Mechanical PTO System Diagnosis
Group 60A: Steering
Steering System Diagnosis
Group 60B: Rear Brakes
Rear Brake System Diagnosis
Group 70A: SCV System Diagnosis
Single and Dual Rear SCV System Diagnosis
Dual Mid-Mount SCV System Diagnosis
Group 70C: Rear Hitch System Diagnosis
Rear Mechanical Hitch System Diagnosis
Section 220: ENGINES
Group 05: General Information
John Deere Engine Repair—Use Component Technical Manual
General Engine Specifications