Case 410 420 Skid Steer Workshop Repair Service Manual PDF Download - MCASE410OPEK.zip
Full service and repair manual for the Case Skid Steer 410 and 420, packed with the technical data needed to service, troubleshoot, and fix these machines the way trained technicians do.
The Case Skid Steer 410, 420 workshop service & repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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6-78950 - Case 410, 420 SKID STEER Service Manual.pdf
PRODUCT DETAILS:
Total Pages: 468 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
FLUIDS AND LUBRICANTS...5
CAPACITIES AND LUBRICANTS 3...6
ENVIRONMENT 3...6
CAPACITIES AND LUBRICANTS...7
ENVIRONMENT...7
Before you service this machine and dispose of oil, fluids and lubricants, always remember the environment. Do not put oil or fl...7
Engine Oil Selection...8
BS00H001...0
Oil Viscosity/Temperature Ranges...8
BS99N019...8
Fuel Storage...9
Specifications for Acceptable No. 2 Diesel Fuel...9
NOTES...10
7_52931.pdf...0
STANDARD TORQUE SPECIFICATIONS...11
TABLE OF CONTENTS...12
TORQUE SPECIFICATIONS - DECIMAL HARDWARE...13
Grade 5 Bolts, Nuts, and Studs...13
Grade 8 Bolts, Nuts, and Studs...13
TORQUE SPECIFICATIONS - METRIC HARDWARE...14
Grade 8.8 Bolts, Nuts, and Studs...14
Grade 10.9 Bolts, Nuts, and Studs...14
Grade 12.9 Bolts, Nuts, and Studs...14
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS...15
37 Degree Flare Fitting...15
Straight Threads with O-ring...15
Split Flange Mounting Bolts...16
O-Ring Face Seal End...16
O-Ring Boss End Fitting or Lock Nut...16
Pipe fittings...17
7_52950.pdf...0
METRIC CONVERSION CHART...19
TABLE OF CONTENTS...20
CONVERSION FACTORS...21
Metric to U.S...21
U.S. to Metric...22
6_79130.pdf...0
ENGINE AND RADIATOR REMOVAL AND INSTALLATION...25
6_79540.pdf...0
ELECTRICAL SYSTEM SPECIFICATIONS, TROUBLESHOOTING, AND SCHEMATICS...47
TABLE OF CONTENTS...48
GENERAL INFORMATION 7...48
SWITCH PANEL 98...51
GENERAL INFORMATION...0
Circuit Diagram Legends...0
Wire Identification...0
WIRE SIZE IN MM...0
0.8 MM 2.0 MM...0
1.0 MM 5.0 MM...0
WIRE SIZE IN STANDARD...0
18 - gauge 14 - gauge...0
16 - gauge 10 - gauge...0
Fuses...0
4...0
373247A2...0
1. LIGHTS...0
2. WIPER (IF EQUIPPED)...0
3. INTERLOCK/INSTRUMENT CLUSTER...0
4. HORN/BACKUP ALARM...0
5. FRONT ELECTRIC/ACCESSORY...0
6. HEATER/AIR CONDITIONING (IF EQUIPPED)...0
7. HAZARD/HIGH FLOW (IF EQUIPPED)...0
8. HYDRAULIC COUPLER/BEACON (IF EQUIPPED)...0
1 Battery...0
NOTE: The battery must be at full charge and all connections clean and tight before doing any testing of the electrical system. Use a multimeter for the following tests...0
2 Alternator...0
3 Starter Motor and Solenoid...0
5 Starting Relay...0
7 Ignition Switch...55
1. BATTERY...56
2. ALTERNATOR...56
3. STARTER AND SOLENOID...56
4. CIRCUIT BREAKERS...56
5. STARTER RELAY...56
6. RESISTOR (50 OHM)...56
7. IGNITION SWITCH...56
ELECTRICAL SCHEMATIC FRAME 1...56
8 Main Power Relay...57
11 Primary Fuse Block...57
12 Options Fuse Block...58
8. MAIN POWER RELAY...59
9. OPTIONS POWER RELAY...59
10. DIODE (REVERSE POLARITY)...59
11. PRIMARY FUSE BLOCK...59
12. OPTIONS FUSE BLOCK...59
ELECTRICAL SCHEMATIC FRAME 2...59
15 Fuel Hold In Solenoid...60
13. NOT USED...61
14. FUEL PUMP...61
15. FUEL HOLD-IN SOLENOID...61
ELECTRICAL SCHEMATIC FRAME 3...61
16. COIL...62
17. GLOW PLUGS...62
ELECTRICAL SCHEMATIC FRAME 4...62
18 Interlock Relay...63
19 Seat Switch...63
20 Seat Bar Switch...63
22 and 23 Loader Valve Solenoids...64
24 Brake Release Solenoid...64
18. INTERLOCK RELAY...65
19. SEAT SWITCH...65
20. SEAT BAR SWITCH...65
21. NOT USED...65
22. LOADER VALVE SOLENOID...65
23. LOADER VALVE SOLENOID...65
24. BRAKE RELEASE/TANDEM PUMP NEUTRAL OVERRRIDE SOLENOID...65
25. OPTION NOT AVAILABLE 410 AND 420...65
ELECTRICAL SCHEMATIC FRAME 5...65
Instrument Cluster...66
27 Hydraulic Filter Pressure Switch...66
28 Hydraulic Oil Temperature Sender...66
29 Engine Coolant Temperature Sender...67
30 Air Filter Restriction Switch...67
32 Engine Oil Pressure Switch...68
26. NOT USED...69
27. HYDRAULIC FILTER PRESSURE SWITCH...69
28. HYDRAULIC OIL TEMPERATURE SENDER...69
29. ENGINE COOLANT TEMPERATURE SENDER...69
30. AIR FILTER RESTRICTION SWITCH...69
31. FUEL SENDER...69
32. ENGINE OIL PRESSURE SWITCH...69
33. CHARGE PRESSURE SWITCH...69
ELECTRICAL SCHEMATIC FRAME 6...69
Work/Road Light Switch...70
37 Left Front Work Lamp...70
38 Right Front Work Lamp...70
39 Rear Work Lamp...70
40 Left Rear Indicator Lamp...70
41 Right Rear Indicator Lamp...71
34. DIODE...72
35. LIGHT RELAY NO. 1...72
36. LIGHT RELAY NO.2...72
37. LEFT FRONT WORKLIGHT...72
38. RIGHT FRONT WORKLIGHT...72
39. REAR WORKLIGHT...72
40. LEFT REAR INDICATOR LAMP...72
41. RIGHT REAR INDICATOR LAMP...72
ELECTRICAL SCHEMATIC FRAME 7...72
44 Horn...73
44. HORN...74
ELECTRICAL SCHEMATIC FRAME 8...74
45 Backup Alarm Switch (Left)...75
46 Backup Alarm Switch (Right)...75
47 Backup Alarm...76
45. BACKUP ALARM SWITCH (LEFT)...77
46. BACKUP ALARM SWITCH (RIGHT)...77
47. BACKUP ALARM...77
ELECTRICAL SCHEMATIC FRAME 9...77
48 Cab Door Switch...78
48. CAB DOOR SWITCH...79
48a. WIPER/WASHER SWITCH...79
ELECTRICAL SCHEMATIC FRAME 10...79
49 High Flow Switch...80
52 Forward High Flow Solenoid...80
53 Reverse High Flow Solenoid...80
49. ELECTRO-HYDRAULIC HIGH FLOW SWITCH...81
50. DIODE...81
51. COMBINATION SOLENOID...81
52. FORWARD SOLENOID...81
53. REVERSE SOLENOID...81
ELECTRICAL SCHEMATIC FRAME 11...81
54 Ride Control Solenoid...82
54. RIDE CONTROL SOLENOID...83
ELECTRICAL SCHEMATIC FRAME 12...83
55 Rotating Beacon Switch...84
56 Rotating Beacon...84
55. ROTATING BEACON SWITCH...85
56. ROTATING BEACON...85
ELECTRICAL SCHEMATIC FRAME 13...85
Electrical Accessory Outlet (Optional)...86
ELECTRICAL SCHEMATIC FRAME 14...87
57 Hydraulic Coupler Switch...88
59 Hydraulic Coupler Release Solenoid...88
57. HYDRAULIC COUPLER SWITCH...89
58. DIODE...89
59. HYDRAULIC COUPLER RELEASE SOLENOID...89
ELECTRICAL SCHEMATIC FRAME 15...89
Dome Lamp with Switch...90
62 Fan Speed Switch...90
61. HEAT CONTROL SWITCH...91
62. FAN SPEED SWITCH...91
63. BLOWER MOTOR...91
64. OPTION NOT AVAILABLE 410 AND 420...91
65. OPTION NOT AVAILABLE 410 AND 420...91
66. OPTION NOT AVAILABLE 410 AND 420...91
67. OPTION NOT AVAILABLE 410 AND 420...91
ELECTRICAL SCHEMATIC FRAME 16...91
ELECTRICAL SCHEMATIC FRAME 17...92
ELECTRICAL SCHEMATIC FRAME 18...93
70 Starting Interlock Relay...94
69. AUXILIARY HYDRAULIC NEUTRAL SWITCH...95
70. STARTING INTERLOCK RELAY...95
71. FUEL SOLENOID RELAY...95
72. DIODE...95
ELECTRICAL SCHEMATIC FRAME 19...95
73. HAZARD SWITCH...96
74. FLASHER MODULE...96
75. DIODE PACK...96
ELECTRICAL SCHEMATIC FRAME 20...96
60. LEFT FRONT HEADLAMP...97
68. RIGHT FRONT HEADLIGHT...97
76. LEFT REAR TURNLIGHT...97
77. RIGHT REAR TURNLIGHT...97
78. LEFT FRONT TURNLIGHT...97
78. RIGHT FRONT TURNLIGHT...97
80. LEFT FRONT POSITION LIGHT...97
81. RIGHT FRONT POSITION LIGHT...97
82. LICENSE PLATE LIGHT...97
83. RESISTOR...97
ELECTRICAL SCHEMATIC FRAME 21...97
bc04m092-22...98
84. LOADER LOCKOUT SWITCH (OPTIONAL)...98
ELECTRICAL SCHEMATIC FRAME 22...98
bc04m092-23...99
85. NOT USED...99
86. LEFT BRAKE LIGHT SWITCH (EURO)...99
87. RIGHT BRAKE LIGHT SWITCH (EURO)...99
88. BRAKE LIGHT SWITCH TIMER RELAY (EURO)...99
ELECTRICAL SCHEMATIC FRAME 23...99
90 Turn Signal Switch...100
91 Attachment Hydraulic Switch...100
98 Attachment Hydraulic Forward Flow “ON” Switch...100
89. TWO (2) SPEED SWITCH...101
90. TURN SIGNAL SWITCH...101
91. ATTACHMENT HYDRAULIC SWITCH...101
98. ATTACHMENT HYDRAULIC FORWARD FLOW “ON” SWITCH...101
ELECTRICAL SCHEMATIC FRAME 24...101
92 Horn Switch...102
94 Front Electric Control Switch No. 1...102
95 Front Electric Control Switch No. 2...103
96 Front Electric Control Switch No. 3...103
97 Front Electric Control Switch No. 4...103
92. HORN SWITCH...104
93. RIDE CONTROL SWITCH...104
94. FRONT ELECTRIC CONTROL SWITCH nO. 1...104
95. FRONT ELECTRIC CONTROL SWITCH nO. 2...104
96. FRONT ELECTRIC CONTROL SWITCH nO. 3...104
97. FRONT ELECTRIC CONTROL SWITCH nO. 4...104
ELECTRICAL SCHEMATIC FRAME 25...104
ELECTRICAL SCHEMATIC FRAME 26...105
CONNECTORS SCHEMATIC FRAME 1...106
Connector 4 Alternator...106
PAC_12186568...106
Connector 7 Starter Relay...106
245731C1...106
Connector 8...106
256357A1...106
Connector 8A...107
256356A1...107
Connector 9 Ignition Switch...107
pac_12052856...107
Connector 52...107
FRA54201016...107
Connector 52A...108
FRA54201009...108
CONNECTORS SCHEMATIC FRAME 2...108
Connector 14 Main Power Relay...108
245731C1...108
Connector 25...108
CNH_style_24...108
Connector 64 Options Power Relay...108
245731C1...108
CONNECTORS SCHEMATIC FRAME 3...109
Connector 60...109
CONNECTORS SCHEMATIC FRAME 5...109
Connector 8A...109
256356A1...109
Connector 8...109
256357A1...109
Connector 18 Interlock Relay...110
245731C1...110
Connector 23 Instrument Cluster...110
AMP_3_1437290_8...110
Connector 50...110
CNH_STYLE_24...110
Connector 57...111
256340A1...111
Connector 58...111
253294A1‘...111
Connector 59...111
253294A1...111
Connector 79...111
256340A1...111
Connector 80...112