John Deere E210 E210LC E230LC Excavator Operation and Test Service Manual (TM12729) PDF - MJODTM12729.zip
This complete Operation and Test service manual, complete with Electrical Wiring Diagrams, covers the John Deere E210, E210LC, and E230LC Excavators. It contains every technical detail needed to service, troubleshoot, and rebuild these machines the way professional technicians do.
The John Deere E210, E210LC, and E230LC Excavator workshop Operation and Test manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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TM12729 - John Deere E210, E210LC, E230LC Excavator Technical Manual - Operation and Test.PDF
tm12730 - John Deere E210、E210LC 和 E230LC 挖掘机 工作原理和检测.pdf
tm12731 - E210, E210LC и E230LC Экскаватор.pdf
E210 (PIN: 1YNE21A_ _ _D400204—)
E210LC (PIN: 1YNE21A_ _ _C400021—; 1YNE21A_ _ _D400204—)
E230LC (PIN: 1YNE23AL_ _C400201—; 1YNE23AL_ _D400202—)
Total Pages: 1,592 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English Chinese Russian
MAIN SECTIONS
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Diagnostics
Engine Control Unit (ECU) Diagnostic Trouble Codes
Automatic Temperature Control (ATC) Diagnostic Trouble Codes
Primary Display Unit (PDU) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
JDLink (JDL) Diagnostic Trouble Codes-If Equipped
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
tm12729 - E210, E210LC, and E230LC Excavator
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 9000: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Do Not Lift Objects
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 9001: Diagnostics
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
000094.03 - Fuel Pressure Voltage Above Normal
000094.04 - Fuel Pressure Voltage Below Normal
000094.17 - Fuel Pressure Low—Least Severe Level
000107.00 - Air Filter Restriction Switch Voltage Above Normal
000111.01 - Engine Coolant Level Too Low
000676.03 - Cold Start Aid Signal Received When Not Expected
000676.05 - Cold Start Aid Circuit Has High Resistance
001075.12 - Electronic Fuel Pump Fault
001136.00 - ECU Temperature Signal Extremely High
001136.16 - ECU Temperature Signal Moderately High
002033.09 - ECU Lost CAN Communication With VCU
Group 20: Automatic Temperature Control (ATC) Diagnostic Trouble Codes
Automatic Temperature Control (ATC) Diagnostic Trouble Codes
000170.03 - Cab Interior Temperature Sensor Voltage Above Normal
000170.04 - Cab Interior Temperature Sensor Voltage Below Normal
001547.03 - A/C Evaporator Temperature Sensor Voltage Above Normal
001547.04 - A/C Evaporator Temperature Sensor Voltage Below Normal
521964.03 - ATC Cab Vent Air Flow Outlet Position Sensor Voltage Above Normal
521964.04 - ATC Cab Vent Air Flow Outlet Position Sensor Voltage Below Normal
521970.03 - A/C Low Pressure Switch Voltage Above Normal
521970.04 - A/C Low Pressure Switch Voltage Below Normal
521970.31 - A/C Low Pressure Switch Not Available
523642.01 - A/C High Pressure
523642.03 - A/C High Pressure Switch Voltage Above Normal
523642.04 - A/C High Pressure Switch Voltage Below Normal
523642.10 - A/C High Pressure Switch
523642.31 - A/C High Pressure Switch Signal Not Available
524203.03 - Fresh Air Temperature Sensor Voltage Above Normal
524203.04 - Fresh Air Temperature Sensor Voltage Below Normal
Group 30: Primary Display Unit (PDU) Diagnostic Trouble Codes
Primary Display Unit (PDU) Diagnostic Trouble Codes
000609.12 - Bad Intelligent Device and Component
001386.00 - Display Temperature Above Normal
001386.01 - Display Temperature Below Normal
003599.02 - PDU Power Supply Voltage Error
521780.12 - Over Current Condition Detected on USB Circuit
523310.12 - Bad Intelligent Device and Component
523436.14 - PDU Watchdog Time Out
523438.31 - Memory Error
523651.02 - Memory Stack Overflow
523773.03 - CAN HIGH Voltage Above Normal
523773.04 - CAN HIGH Voltage Below Normal
523774.03 - CAN LOW Voltage Above Normal
523774.04 - CAN LOW Voltage Below Normal
524050.12 - Bad Intelligent Device and Component
524076.10 - Menu Select Button Stuck
524077.10 - Back Key Button Stuck
524078.10 - 2 Button Stuck
524080.10 - 1 Button Stuck
524082.10 - Information Button Stuck
524094.10 - Down Arrow Button Stuck
524095.10 - Up Arrow Button Stuck
Group 40: Sealed Switch Module (SSM) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
000629.12 - Watchdog Time-Out
002033.09 - SSM NO CAN Message
002634.04 - Ignition Relay Output Short to Ground
002634.05 - Ignition Relay Output Open Circuit
520752.04 - Air Recirculation Button Stuck
520752.09 - Air Recirculation No CAN
520753.04 - Temperature Increase Button Stuck
520753.09 - Temperature Increase Button No CAN
520754.04 - Front Washer Button Stuck
520754.09 - Front Washer Button No CAN
520755.04 - Front Wiper Button Stuck
520755.09 - Front Wiper Button No CAN
523335.04 - Lower Wiper Button Stuck
523335.09 - Lower Wiper Button No CAN
523336.04 - Lower Washer Button Stuck
523336.09 - Lower Washer Button No CAN
523338.04 - Temperature Decrease Button Stuck
523338.09 - Temperature Decrease Button No CAN
523339.04 - Defrost Mode Button Stuck
523339.09 - Defrost Mode Button No CAN
523340.04 - Blower Speed Decrease Button Stuck
523340.09 - Blower Speed Decrease Button No CAN
523849.04 - Blower Speed Increase Button Stuck
523849.09 - Blower Speed Increase Button No CAN
523850.04 - Auto Idle Button Stuck
523850.09 - Auto Idle Button No CAN
523852.04 - Quick Coupler Button Stuck
523852.09 - Quick Coupler Button No CAN
523854.04 - ATC System Button Stuck
523854.09 - ATC System Button No CAN
523855.04 - AC Conditioner Button Stuck
523855.09 - AC Conditioner Button No CAN
523856.04 - ATC Air Mode Button Stuck
523856.09 - ATC Air Mode Button No CAN
523857.04 - H Mode Button Stuck
523857.09 - H Mode Button No CAN
523858.04 - Travel Alarm Cancel Button Stuck
523858.09 - Travel Alarm Cancel Button No CAN
523860.04 - Lift Mode Button Stuck
523860.09 - Lift Mode Button No CAN
523861.04 - Rotary Beacon Button Stuck
523861.09 - Rotary Beacon Button No CAN
523862.04 - Swing Priority Button Stuck
523862.09 - Swing Priority Button No CAN
523863.04 - Work Lights Button Stuck
523863.09 - Work Lights Button No CAN
523864.04 - Travel Speed Button Stuck
523864.09 - Travel Speed Button No CAN
523865.04 - Hydraulic Operating Mode Button Stuck
523865.09 - Hydraulic Operating Mode Button No CAN
523867.04 - Stop Button Stuck
523867.09 - Stop Button No CAN
523868.04 - Ignition/Start Button Stuck
523868.09 - Ignition/Start Button No CAN
Group 50: Vehicle Control Unit (VCU) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
000097.03 - Water-In-Fuel Sensor Voltage Above Normal
000097.16 - Water-In-Fuel Detected
000167.03 - Alternator Output Voltage Above Normal
000167.04 - Alternator Output Voltage Below Normal
000237.02 - VIN Invalid
000629.12 - Controller Reset
000639.12 - Communication System
000639.14 - Communication System
000677.03 - Starter Relay Short to Power
000677.05 - Starter Relay Open Circuit
000677.06 - Starter Relay Current Above Normal
000701.03 - Aux 1 PS Solenoid—If Equipped
000701.05 - Aux 1 PS Solenoid—If Equipped
000701.06 - Aux 1 PS Solenoid—If Equipped
000742.03 - High/Low Travel Solenoid Short to Power
000742.05 - High/Low Travel Solenoid Open Circuit
000742.06 - High/Low Travel Solenoid Current Above Normal
000920.03 - Monitor Alarm Voltage Above Normal
000920.05 - Monitor Alarm Current Below Normal
001075.03 - Fuel Lift Pump Short to Power
001075.05 - Fuel Lift Pump Open Circuit
001075.06 - Fuel Lift Pump Current Above Normal
001231.12 - Communication System
001231.14 - Communication System
001638.00 - Hydraulic Oil Temperature Above Normal Severe
001638.04 - Hydraulic Oil Temperature Sensor Voltage Below Normal
001639.08 - Fan Speed Sensor Voltage No Signal—If Equipped
001713.01 - Hydraulic Oil Filter Restricted
001713.03 - Hydraulic Oil Filter Switch Voltage Above Normal
002025.09 - ATC CAN Communication Lost
002038.09 - PDU CAN Communication Lost
002251.09 - MTG CAN Communication Lost
003509.03 - Sensor Supply #1 Voltage Above Normal
003509.04 - Sensor Supply #1 Voltage Below Normal
003510.03 - Sensor Supply 2 Voltage Above Normal
003510.04 - Sensor Supply 2 Voltage Below Normal
003511.03 - Sensor Supply 3
003511.04 - Sensor Supply 3
520452.03 - Left Propel Forward Pressure Sensor Voltage Above Normal
520452.04 - Left Propel Forward Pressure Sensor Voltage Below Normal
520452.20 - Left Propel Forward Pressure Sensor Drifts High
520452.21 - Left Propel Forward Pressure Sensor Drifts Low
520452.22 - Left Propel Sensors Error
520453.03 - Left Propel Reverse Pressure Sensor Voltage Above Normal
520453.04 - Left Propel Reverse Pressure Sensor Voltage Below Normal
520453.20 - Left Propel Reverse Pressure Sensor Drifts High
520453.21 - Left Propel Reverse Pressure Sensor Drifts Low
520459.03 - Right Propel Reverse Pressure Sensor Voltage Above Normal
520459.04 - Right Propel Reverse Pressure Sensor Voltage Below Normal
520459.20 - Right Propel Reverse Pressure Sensor Drifts High
520459.21 - Right Propel Reverse Pressure Sensor Drifts Low
520464.03 - Right Propel Forward Pressure Sensor Voltage Above Normal
520464.04 - Right Propel Forward Pressure Sensor Voltage Below Normal
520464.20 - Right Propel Forward Pressure Sensor Drifts High
520464.21 - Right Propel Forward Pressure Sensor Drifts Low
520464.22 - Right Propel Sensors Error
520465.03 - Boom Raise Pressure Sensor Voltage Above Normal
520465.04 - Boom Raise Pressure Sensor Voltage Below Normal
520465.20 - Boom Raise Pressure Sensor Drifts High
520465.21 - Boom Raise Pressure Sensor Drifts Low
520465.22 - Boom Pressure Sensors Error
520466.03 - Boom Lower Pressure Sensor Voltage Above Normal
520466.04 - Boom Lower Pressure Sensor Voltage Below Normal
520466.20 - Boom Lower Pressure Sensor Drifts High
520466.21 - Boom Lower Pressure Sensor Drifts Low
520468.03 - Bucket Curl Pressure Sensor Voltage Above Normal
520468.04 - Bucket Curl Pressure Sensor Voltage Below Normal
520468.20 - Bucket Curl Pressure Sensor Drifts High
520468.21 - Bucket Curl Pressure Sensor Drifts Low
520468.22 - Bucket Pressure Sensors Error
520469.03 - Bucket Dump Pressure Sensor Voltage Above Normal
520469.04 - Bucket Dump Pressure Sensor Voltage Below Normal
520469.20 - Bucket Dump Pressure Sensor Drifts High
520469.21 - Bucket Dump Pressure Sensor Drifts Low
520470.03 - Arm In Pressure Sensor Voltage Above Normal
520470.04 - Arm In Pressure Sensor Voltage Below Normal
520470.20 - Arm In Pressure Sensor Drifts High
520470.21 - Arm In Pressure Sensor Drifts Low
520470.22 - Arm Pressure Sensors Error
520476.03 - Arm Out Pressure Sensor Voltage Above Normal
520476.04 - Arm Out Pressure Sensor Voltage Below Normal
520476.20 - Arm Out Pressure Sensor Drifts High
520476.21 - Arm Out Pressure Sensor Drifts Low
520477.03 - Swing Left Pressure Sensor Voltage Above Normal
520477.04 - Swing Left Pressure Sensor Voltage Below Normal
520477.20 - Swing Left Pressure Sensor Drifts High
520477.21 - Swing Left Pressure Sensor Drifts Low
520477.22 - Swing Pressure Sensors Error
520478.03 - Swing Right Pressure Sensor Voltage Above Normal
520478.04 - Swing Right Pressure Sensor Voltage Below Normal
520478.20 - Swing Right Pressure Sensor Drifts High
520478.21 - Swing Right Pressure Sensor Drifts Low
520484.03 - Aux 1 LPR (Low Pressure Return) Solenoid Short to Power
520484.05 - Aux 1 LPR (Low Pressure Return) Solenoid Open Circuit