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Caterpillar PR-450C Cold Planer Workshop Repair Manual PDF with Electrical Wiring Diagrams - MCATPR450C.zip

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This is the full service and repair guide, complete with Electrical Wiring Diagrams, for the Caterpillar PR-450C COLD PLANER—containing every technical detail needed to service, troubleshoot, fix, and rebuild the machine the way a professional technician would.


The Caterpillar PR450C COLD PLANER workshop service and repair manual contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


KENR2461 - Schematic (PR-450 Cold Planer Hydraulic System)


KENR2474 - Schematic (Caterpillar PR-450 Electrical Panel)


KENR1285 - Disassembly and Assembly (PR-450 PAVEMENT PROFILER VEHICLE SYSTEMS).pdf


KENR1311 - System Operation, Testing and Adjusting & Specifications (PR-450 PAVEMENT PROFILER CUTTER).pdf


KENR1568 - Specifications (PR-450 PAVEMENT PROFILER AUXILIARY HYDRAULIC SYSTEMS).pdf


KENR1569 - Systems Operation (PR-450 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS).pdf


KENR1569 - Testing and Adjusting (PR-450 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS).pdf


KENR1597 - System Operation, Testing and Adjusting & Specifications (PR-450 PAVEMENT PROFILER CONVEYER SYSTEMS).pdf


KENR1599 - Systems Operation (PR-450 PAVEMENT PROFILER TRACK DRIVE AND BRAKES).pdf


KENR1599 - Testing and Adjusting (PR-450 PAVEMENT PROFILER TRACK DRIVE AND BRAKES).pdf


KENR1600 - Specifications (PR-450 COLD PLANER TRACK DRIVE & BRAKES).pdf


KENR1601 - Specifications (PR-450 PAVEMENT PROFILER AIR AND WATER SYSTEMS).pdf


KENR1601 - Systems Operation (PR-450 PAVEMENT PROFILER AIR AND WATER SYSTEMS).pdf


KENR1602 - Disassembly and Assembly (3408B ENGINE SUPPLEMENT FOR PR-450C COLD PLANER).pdf


KENR1672 - Specifications (PR-450C COLD PLANER TRACK DRIVE AND BRAKES).pdf


KENR1673 - Systems Operation (PR-450C COLD PLANER TRACK DRIVE AND BRAKES).pdf


KENR1673 - Testing and Adjusting (PR-450C COLD PLANER TRACK DRIVE AND BRAKES).pdf


KENR1674 - Specifications (PR-450C COLD PLANER AUXILIARY HYDRAULIC SYSTEM).pdf


KENR1675 - Systems Operation (PR-450C COLD PLANER AUXILIARY HYDRAULIC SYSTMES).pdf


KENR1675 - Testing and Adjusting (PR-450C COLD PLANER AUXILIARY HYDRAULIC SYSTMES).pdf


KENR1677 - Specifications (PR-450C COLD PLANER CONVEYOR SYSTEMS).pdf


KENR1677 - Systems Operation (PR-450C COLD PLANER CONVEYOR SYSTEMS).pdf


KENR1677 - Testing And Adjusting (PR-450C COLD PLANER CONVEYOR SYSTEMS).pdf


KENR1682 - Specifications (PR-450C COLD PLANER AIR AND WATER SYSTEMS).pdf


KENR1682 - Systems Operation (PR-450C COLD PLANER AIR AND WATER SYSTEMS).pdf


KENR1683 - Disassembly and Assembly (PR-450C COLD PLANER MACHINE SYSTEMS).pdf


PRODUCT DETAILS:


Total Pages: 1,012 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


KENR1285 - Disassembly and Assembly (PR-450 PAVEMENT PROFILER VEHICLE SYSTEMS)....3


Air Cleaner Assembly....5


Air Compressor....7


Air Reservoir....9


Hydraulic Oil Cooler....10


Radiator....12


Engine....16


Fan And Fan Drive....27


Conveyor Pump....30


Auxiliary Pump....31


Track Drive Pump....32


Pump Gearbox....35


Fuel Tank....40


Water Tank....42


Water Spray Pump....44


Cutter Belts....46


Power Take-Off Assembly....47


Cutter Belt Idler Assembly....58


Cutter Drive Sheave And Cutter Drive Shaft....61


Cutter Drive Shaft....63


Cutter Spindle....65


Planetary Gear Reducer (Cutter)....67


Cutter Drum....82


Cutter Shaft And Bearing....85


Cutter Slide Plate Skid....87


Moldboard Cylinder....88


Control Valve Bank....90


Hydramation Sensor....93


Elevation Cylinder....96


Leg Yoke And Steering Assembly....100


Track Assembly....104


Track....107


Track Idler Assembly....111


Track Adjuster....118


Track Roller....120


Track Pads....125


Track Drive Motor....126


Parking Brake....128


Planetary Gear Reducer (Track Drive)....130


Drive Sprocket....139


Upper Conveyor....140


Conveyor Elevation Cylinder....142


Conveyor Swing Cylinder....144


Upper Conveyor Motor....145


Upper Conveyor Head Pulley....147


Upper Conveyor Tail Pulley....150


Upper Conveyor Idlers....152


Upper Conveyor Return Idler....153


Upper Conveyor Belt....154


Lower Conveyor....156


Lower Conveyor Head Pulley....159


Lower Conveyor Motor....162


Lower Conveyor Tail Pulley....163


Lower Conveyor Belt....165


Lower Conveyor Return Idler....167


KENR1311 - System Operation; Testing and Adjusting & Specifications (PR-450 PAVEMENT PROFILER CUTTER)....168


System Operation....169


Testing And Adjusting....173


Specifications....176


KENR1568 - Specifications (PR-450 PAVEMENT PROFILER AUXILIARY HYDRAULIC SYSTEMS)....177


Introduction SMCS - 6625-010-LCV....178


Auxiliary Pump SMCS - 6625-010-LCV....179


Auxiliary Pump Pressure Filter SMCS - 6625-010-LCV....181


Vacuum Indicator (Supply) SMCS - 6625-010-LCV....182


Double Cylinder Lock Valve SMCS - 6625-010-LCV....183


Elevation Locking Valves (7DC204-7DC314) SMCS - 6625-010-LCV....184


Elevation Locking Valves (7DC315-Up) SMCS - 6625-010-LCV....185


Elevation Check Valve (7DC315-Up) SMCS - 6625-010-LCV....186


Check Valve SMCS - 6625-010-LCV....187


Moldboard Pressure Reducing Valve SMCS - 6625-010-LCV....188


Moldboard Relief Valve SMCS - 6625-010-LCV....189


Parking Brake SMCS - 6625-010-LCV....190


KENR1597 - System Operation; Testing and Adjusting & Specifications (PR-450 PAVEMENT PROFILER CONVEYER SYSTEMS)....191


Systems Operation....192


Testing And Adjusting....209


Specifications....215


Introduction SMCS - 6625-010-LCV....216


Dual Section Conveyor Pump SMCS - 6625-010-LCV....217


Lower Conveyor Motor (7DC204-7DC314) SMCS - 6625-010-LCV....218


Lower Conveyor Motor (7DC315-Up) SMCS - 6625-010-LCV....220


Upper Conveyor Motor SMCS - 6625-010-LCV....221


Conveyor Drive Relief Valve SMCS - 6625-010-LCV....223


Check Valve SMCS - 6625-010-LCV....224


Return Filter SMCS - 6625-010-LCV....225


Differential Pressure Indicator SMCS - 6625-010-LCV....226


Thermostat Valve (Hydraulic Oil) SMCS - 6625-010-LCV....227


KENR1600 - Specifications (PR-450 COLD PLANER TRACK DRIVE & BRAKES)....228


Introduction SMCS - 6625-010-LCV....229


Track Drive Pump SMCS - 6625-010-LCV....230


Charge Pump SMCS - 6625-010-LCV....232


Track Motors (7DC204-7DC314) SMCS - 6625-010-LCV....234


Track Motor; Front (7DC315-Up) SMCS - 6625-010-LCV....236


Track Motors; Rear (7DC315-Up) SMCS - 6625-010-LCV....237


Differential Planetary (7DC204-7DC314) SMCS - 6625-010-LCV....238


Double Planetary Gear Reducer (7DC315-Up) SMCS - 6625-010-LCV....239


Parking Brake SMCS - 6625-010-LCV....241


Supply Filter SMCS - 6625-010-LCV....242


Track Idler SMCS - 6625-010-LCV....243


Track Roller SMCS - 6625-010-LCV....244


Track Sprocket SMCS - 6625-010-LCV....246


Track SMCS - 6625-010-LCV....247


KENR1569 - Systems Operation (PR-450 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS)....252


KENR1569 - Testing and Adjusting (PR-450 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS)....375


KENR1599 - Systems Operation (PR-450 PAVEMENT PROFILER TRACK DRIVE AND BRAKES)....395


KENR1599 - Testing and Adjusting (PR-450 PAVEMENT PROFILER TRACK DRIVE AND BRAKES)....421


KENR1601 - Systems Operation (PR-450 PAVEMENT PROFILER AIR AND WATER SYSTEMS)....429


KENR1601 - Specifications (PR-450 PAVEMENT PROFILER AIR AND WATER SYSTEMS)....450


Introduction SMCS - 6625-010-LCV....451


Air System SMCS - 6625-010-LCV....452


Water System (Cutter Spray) SMCS - 6625-010-LCV....456


Water System (High Pressure Spray System) SMCS - 6625-010-LCV....459


KENR1602 - Disassembly and Assembly (3408B ENGINE SUPPLEMENT FOR PR-450C COLD PLANER)....463


Air Cleaner SMCS - 1051-010....465


Air Cleaner Indicator SMCS - 7452-010....466


Air Inlet Hood Assembly SMCS - 1055-010....467


Air Compressor SMCS - 1803-010....468


Governor Cutoff SMCS - 1804-010....470


Alternator SMCS - 1405-010....471


Alternator V-Belts SMCS - 1357-010....473


Auxiliary Drive SMCS - 1390-010....474


Coolant Filter SMCS - 1352-010....475


Coupling Group-Torque SMCS - 3279-010; 3279-017....476


Crankshaft Front Seal & Wear Sleeve SMCS - 1160-011; 1160-012....480


Crankshaft Rear Seal & Wear Sleeve SMCS - 1161-011; 1161-012....483


Dipstick Assembly SMCS - 1326-010....486


Engine SMCS - 1000-010....487


Engine Oil Cooler SMCS - 1378-010....499


Engine Separation From The Power Take-Off SMCS - 1007-029....501


Exhaust Pipe & Guard SMCS - 1061-010....503


Fan SMCS - 1356-010....504


Fan Drive SMCS - 1359-010; 1359-017....505


Fan Guard SMCS - 1360-010....509


Fan Drive Idler SMCS - 1358-010; 1358-017....511


Fan Drive V-Belts SMCS - 1357-010....514


Flywheel SMCS - 1156-011; 1156-012....515


Fuel Filter (Primary) SMCS - 1260-010....517


Fuel Filter (Secondary) SMCS - 1261-010....519


Fuel Priming Pump SMCS - 1260-010....520


Fuel Transfer Pump SMCS - 1256-010; 1256-015; 1256-016....521


Governor Solenoid SMCS - 1259-010....526


Hour Meter SMCS - 7480-010....527


Muffler SMCS - 1062-010....528


Oil Cooler SMCS - 5071-010....530


Oil Filter Base SMCS - 1306-010....533


Oil Bypass Valves SMCS - 1314-010....534


Oil Pressure Sensor SMCS - 7485-010....536


Top Engine Cowling SMCS - 7263-010....537


Turbocharger SMCS - 1052-010; 1052-015; 1052-016....539


Power Take-Off Access Doors SMCS - 7267-010....550


Rear Engine Cowling Cover SMCS - 7267-010....551


Right Side Engine Cowling SMCS - 7263-010....552


Radiator SMCS - 1353-010....553


Radiator & Oil Cooler Cowling SMCS - 7272-010....557


Speed Sensor SMCS - 1907-010....561


Starter SMCS - 1518-010....562


Oil Cooler Thermostatic Valve SMCS - 1355-010-VLV....564


Throttle Linkage SMCS - 1265-010....566


Vibration Damper SMCS - 1205-010....569


Water Pump SMCS - 1361-011; 1361-012; 1361-015; 1361-016....571


Water Temperature Regulator SMCS - 1355-010....578


KENR1683 - Disassembly and Assembly (PR-450C COLD PLANER MACHINE SYSTEMS)....580


Air Control Valve....583


Air Lubricator....585


Air Regulator....587


Air Filter....588


Air Reservoir....589


Water Tank....591


Water Spray Pump V-Belt....594


Water Spray Pump....596


Water Spray Filter Assembly....600


High Pressure Water Spray Pump & Motor....602


Batteries....603


Battery Disconnect....605


Power Take-Off Access Doors....606


Rear Engine Cowling Cover....607


Hydraulic Tank....608


Check Valve (Replenishing Tank)....612


Replenishing Pump....613


Return Filter....614


Flow Control Valve....616


Auxiliary Filter....618


Supply Filter....620


Auxiliary Pump....622


Pump Gearbox V-Belts....629


Pump Gearbox....631


Fuel Tank....638


Cutter V-Belts....640


Cutter Air Valve....641


Cutter Bit....643


Cutter Bit Holder....645


Cutter V-Belt Guard....647


Power Take-Off Assembly....649


Power Take-Off Sheave....660


Cutter V-Belt Idler Assembly....662


Cutter Drive Sheave & Cutter Drive Shaft....665


Cutter Drive Shaft....667


Cutter Spindle....669


Planetary Gear Reducer (Cutter)....672


Cutter Drum....687


Cutter Shaft & Bearing....690


Cutter Slide Plate Skid....693


Cutter Sensor....694


Moldboard Blade....695


Moldboard Cylinder....697


Control Valve Bank (Left Side)....699


Control Valve Bank (Right Side)....701


Hydramation Sensor....703


Elevation Cylinder (Front)....706


Elevation Cylinder (Rear)....710


Leg Yoke & Steering Assembly....713


Track Assembly....717


Track....720


Track Idler Assembly....724


Track Adjuster....730


Track Roller....732


Track Pads....737


Track Drive Motor (Rear)....739


Track Drive Motor (Front)....741


Charge Pump....755


Track Drive Pump....757


Parking Brake....780


Planetary Gear Reducer (Track Drive)....785


Drive Sprocket....795


Conveyor Pumps....796


Conveyor Relief Valve (Lower)....801


Conveyor Relief Valve (Upper)....803


Upper Conveyor Anti-Swing Link....805


Upper Conveyor....806


Upper Conveyor Remote Swing Control Valve....808


Swing Pivot Arm....809


Conveyor Elevation Cylinder....815


Conveyor Swing Cylinder....817


Upper Conveyor Motor....819


Upper Conveyor Head Pulley....821


Upper Conveyor Tail Pulley....825


Upper Conveyor Idlers....827


Upper Conveyor Return Idler....829


Upper Conveyor Speed Control Valve....830


Upper Conveyor Belt....831


Lower Conveyor....834


Lower Conveyor Head Pulley....838


Lower Conveyor Motor....841


Lower Conveyor Tail Pulley....845


Lower Conveyor Water Nozzle....847


Lower Conveyor Belt....848


Lower Conveyor Return Idler....850


Propel Linkage....851


Lock Valve....853


KENR1677 - Specifications (PR-450C COLD PLANER CONVEYOR SYSTEMS)....854


Introduction SMCS - 1405; 1410....855


Dual Section Conveyor Pump SMCS - 1405; 1410....856


Lower Conveyor Motor SMCS - 1405; 1410....857


Upper Conveyor Motor SMCS - 1405; 1410....858


Pilot Operated Relief Valve SMCS - 1405; 1410....860


Bypass Valve Group (Hydraulic Oil) SMCS - 1405; 1410....861


KENR1677 - Systems Operation (PR-450C COLD PLANER CONVEYOR SYSTEMS)....862


KENR1677 - Testing And Adjusting (PR-450C COLD PLANER CONVEYOR SYSTEMS)....879


KENR1682 - Specifications (PR-450C COLD PLANER AIR AND WATER SYSTEMS)....885


Introduction SMCS - 1405; 1410....886

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