BMW 4 Series G22 Coupé Workshop Repair Manual 420i 420d 430i 430d M440i M440d xDrive 2020-present PDF - MBMW4G22OPES.zip
Full factory-level service and repair guide featuring Electrical Wiring Diagrams covering the BMW 4 Series (G22) Coupé — 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, and M440d xDrive, model years 2020 onward — supplying every technical detail needed to service, troubleshoot, fix, and rebuild your vehicle to professional workshop standards.
This BMW 4 Series (G22) Coupé workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 4 Series (G22) Coupé 420i, 420i xDrive, 420d, 420d xDrive, 430i, 430i xDrive, 430d xDrive, M440i, M440i xDrive, M440d xDrive Service Repair Manual 2020 & UP.pdf
PRODUCT DETAILS:
Total Pages: 13,217 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
000 - MAINTENANCE & GENERAL NOTES....3
0 operating fluid overview....8
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....20
0000... Driving on a race track....22
0000... Microencapsulated screws....26
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....27
0000... Work instruction for removing the protective film....29
0000009 Free pre-delivery check....30
0000101 Service, Seasonal Check (only for German market)....38
0000105 Standard scope of service....39
0000262 BMW rapid inspection....46
0000612 Service - front brakes....47
0000614 Service - rear brakes....62
0000616 Service - microfilter....78
0000618 Service - brake fluid....85
0000624 Service - vehicle check....92
0000741 Suspension block delivery inspection....104
0000742 Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks....105
0000744 Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks....106
0001... Symbols used and information in repair instructions....107
0002000 Raising vehicle with trolley jack....110
0002001 Raising the vehicle using a vehicle lift....115
0011... Information for handling the documents repair instructions, technical data, AZD....117
0011237 Checking _ topping up oil level in automatic transmission....119
0011259 Oil change in rear axle final drive incl. used oil disposal....125
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70....131
1100300 Engine oil consumption measurement....132
5.1.1 Axles....134
6100... Notes on handling the high pressure cleaner....137
6112... Information on intelligent battery sensor (IBS)....138
6120... Notes on AGM battery....139
6400... Information on using cleaning agent _ paints (personal protection equipment)....142
6450... Instructions for handling R1234yf refrigerant....144
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil....145
6450... Safety information for handling refrigerant R1234yf....147
6453... Instructions for desiccant insert replacement....148
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....149
7.1.1 Installation safety of the seat belts _ seat belt buckles....150
7.1.2 Status of the seat belts _ seat belt buckles....154
7.1.3 Belt force limiter....156
7.1.4 Seat belt tensioner....160
7.1.5 Airbag....164
7.1.6 Supplementary restraint systems (SRS)....169
7.11 Odometer (if present)....173
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....177
Abbreviations....181
Addition to special tools cabinet All model series....183
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916....184
Arguments pertaining to engine oil consumption....186
BMW Schnellinspektion....188
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....189
Brake fluid - Operating Fluids Specification....191
Brake fluid service - extension of the first brake fluid interval to 36 months....192
CBS general - Reset is lost....193
Changed emissions test indicator BMW Condition Based Service....194
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF))....195
Drawbar load sign omitted All with options 235 and 3AC....196
Emergency Services (BMW _ MINI) from issue September 2009....197
Engine oil - varying colours _ smell after initial filling in the works....198
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....199
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....200
Extract from BMW Group Standard GS 90003-2....201
FEB-FEB-NED-TESTMODULE-AKTUELL....202
Final drive oil - new oil quality from 07 _ 2011....203
Foil....204
Form for equipotential bonding screw connections....205
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....207
Handling fault messages _ Check Control messages for Run Flat Indicator RDC (SA2VB)....212
Handling the acoustic camera....215
IMIB_Next....217
Ignition key data tapping on CBS vehicles....220
Increasing the oil capacity during engine oil change (EU28+)....225
Inflation pressure measurement in vehicles with tyre pressure display RDC (SA2VB)....226
List of contents....227
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....228
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....229
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....230
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....231
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....232
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....233
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....234
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....235
Main group 00....236
Maintenance content _ pre-delivery check content of BMW 4 Series Coupé (G22)....237
New Maintenance Records service booklet and maintenance documentation All models....241
New repair methods ”Gluing _ Riveting” on steel bodies....242
Overview of accident-related documents....244
Parking brake function check - new procedure in the standard service scope _ rear brake service....250
Repair on the gear selector switch....251
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....252
Service Vorabcheck zur Hauptuntersuchung....254
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....255
Service vehicle check falls due after CBS reset of engine oil service....260
Standard scope of service - Reduction of the work scope in electrified vehicles....261
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....262
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....263
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....266
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....273
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines....280
Visible corrosion on vehicle add-on parts....291
Wiring harness repair on exterior mirror....292
Workshop Equipment - Planning Documentation....293
Workshop equipment sales....294
011 - ENGINE ....295
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....297
0011... Information for handling the documents repair instructions, technical data, AZD....299
10.0 SAE 10W-60....301
11 operating fluid overview....303
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....306
1100 Overview of Technical Data....307
1100 Overview of tightening torques....323
1100... Engine oil consumption measurement....328
1100... Handling components after flood damage....329
1100... Overview of consumables (Electronic Parts Catalogue)....330
1100300 Engine oil consumption measurement....334
1100895 Start-up of the oil circuit....336
1112 Overview of Technical Data....337
1112 Overview of tightening torques....341
1113 Overview of tightening torques....359
1114 Overview of Technical Data....367
1114 Overview of tightening torques....368
1125671 Replacing piston rings on all pistons (S55)....374
1130 Overview of tightening torques....376
1131 Overview of tightening torques....377
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)....390
1137 Overview of tightening torques....392
1142 Overview of tightening torques....395
1161 Overview of tightening torques....410
1161730 Leakage test for the intake system....419
4.0 BMW Longlife-01....424
5.0 BMW Longlife-01 FE....427
6.0 BMW Longlife-04....429
6.1.9 Engine performance....435
7.0 BMW Longlife-12 FE....439
8.0 BMW Longlife-14 FE+....441
9.0 BMW Longlife-17 FE+....443
Adapter plate....445
Adapter....446
Assembly tool....447
BMW Quality Longlife-04 All....448
Basic body....449
Chain tensioner....450
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....451
Crankshaft and Bearings....452
Emissions-control, Lambda oxygen sensor....453
Engine identification....454
Fan....460
Intake manifold....461
Leak-testing the air-intake system....462
Main group 11....465
Overview of released engine oils for BMW Group engines....466
Repair notes to renew the cylinder head....467
Repair notes to renew the engine....470
Replacing guide bearing....472
Vacuum supply All models....475
Wrench socket....478
012 - ENGINE ELECTRICAL SYSTEM....479
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....480
0011... Information for handling the documents repair instructions, technical data, AZD....482
1100... Handling components after flood damage....484
12 operating fluid overview....485
1200... Instructions for removal and replacement of control units....486
1200... Notes _ information on start assistance (jump starting)....487
1212 Overview of tightening torques....488
1214700 Encoding the control unit (DME _ DDE)....489
1214705 Programming the control unit (DME _ DDE)....490
1232 Overview of tightening torques....491
1236 Overview of tightening torques....492
1241 Overview of Technical Data....497
1241 Overview of tightening torques....498
1241041 Replacing the engagement solenoid switch....501
1242 Overview of tightening torques....502
1242540 Replacing safety battery terminal (SBK)....506
1261 Overview of tightening torques....510
6100... Notes for disconnecting and connecting the vehicle battery....513
6100... Safety information on handling hybrid cars....514
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....516
Form for equipotential bonding screw connections....520
Main group 12....522
Release _ pressing-off tool....523
Spark Plugs....524
Tool....525
Wrench socket....526
013 - FUEL PREPARATION & CONTROL....527
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....528
0011... Information for handling the documents repair instructions, technical data, AZD....530
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....532
1352 Overview of tightening torques....534
1353 Overview of tightening torques....535
1364 Overview of Technical Data....550
1371 Overview of tightening torques....551
Adapter cable....562
Adapter....563
Basic body....564
Bush....565
Case....566
Claw....567
Device....568
Extractor....569
Fitting aid....570
Fuel Pump with Drive and Pipes....571
Gauge....572
Group 13....573
Guide....574
Holding sleeve....575
Leak detector....576
Line....577
Lines....578
Main group 16....579
016 - FUEL SUPPLY....580
0011... Information for handling the documents repair instructions, technical data, AZD....582
1600005 Draining and filling fuel tank....584
1611 Overview of tightening torques....588
1611030 Removing and installing fuel tank (draw off without fuel and fill)....592
1611060 Removing and installing _ replacing fuel filler pipe....639
1612010 Removing and installing or replacing carbon canister....697
1612054 Replacing purge air line, rear....710
1612058 Replace fuel feed line, front....767
1612059 Replacing fuel feed line, rear....799
1613 Overview of tightening torques....848
1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD)....850
1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD) (after vehicle diagnosis)....863
1614 Overview of tightening torques....869
1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD)....870
1614090 Removing and installing _ replacing delivery unit (draw off without fuel and fill)....881
1614500 Removing and installing _ replacing control unit for the electric fuel pump (after vehicle diagnosis)....898
1619 Overview of tightening torques....903
6400... Information on using cleaning agent _ paints (personal protection equipment)....907
Adapter....909
Filling device....910
Hose....911
Key....912
Leak detector....913
Lifting gear....914
Non-return valve....915
Pump....916
Tester....917
017 - COOLING....918
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....919
0011... Information for handling the documents repair instructions, technical data, AZD....921
17 operating fluid overview....923
1700 Overview of Technical Data....926
1700... Instructions for working on cooling system....970
1711 Overview of tightening torques....973
1712xxx Overview of the coolant lines on the front electric drive unit....979
1712xxx Overview of the coolant lines on the rear electric drive unit....981
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....982
Adapter....983
Fill cooling system....984
Main group 17....985
Vent cooling system....986
018 - EXHAUST SYSTEM....987
0011... Information for handling the documents repair instructions, technical data, AZD....988
18 operating fluid overview....990
1830 Overview of tightening torques....991
1832 Overview of tightening torques....993
8.2.1.1 Emission control systems....1000
8.2.1.2 Gaseous emissions....1005
8.2.2.1 Emission control devices....1007
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....1010
Angle....1013
Exhaust standard EURO 4 and E-OBD for diesel engines....1014
Gauge....1018
Socket wrench....1019
021 - CLUTCH....1020
0011... Information for handling the documents repair instructions, technical data, AZD....1021
3.0 ATE brake cylinder paste, grease in the clutch region....1023
Adapter....1024
Bush....1025
Clutch tool....1026
Gauge 21 2 070 All Model Series....1027
Main group 21....1028
022 - ENGINE & TRANSMISSION MOUNTING....1029
0011... Information for handling the documents repair instructions, technical data, AZD....1030
2211 Overview of tightening torques....1032
2211520 Checking both the engine mounts for wear....1038
2232 Overview of tightening torques....1044
2232050 Replacing cross member for transmission mounting....1048
2232055 Removing and installing _ replacing transmission bearing block....1053
Bridge....1060
Main group 22....1061
Pin....1062
Pliers....1063
Removal and installation kit....1064