Caterpillar PM-201 Cold Planer Workshop Repair Service Manual PDF C18 Engine Electrical Hydraulic Schematics - MCATPM201.zip
A full factory-style service and repair guide featuring Electrical Wiring Diagrams for the Caterpillar PM-201 Cold Planer, packed with every technical detail needed to service, troubleshoot, fix, and rebuild the machine the way expert technicians do.
Inside the Caterpillar PM-201 Cold Planer workshop service and repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PM-201 COLD PLANER PNM
KENR5011 - Schematic (PM-201 Pavement Profiler Electrical System)
KENR5010 - Schematic (PM-201 Cold Planer Hydraulic System)
UENR2510 - Troubleshooting (PM-201 Cold Planer Machine Electronic Control System).pdf
UENR2510 - Testing and Adjusting (PM-201 Cold Planer Machine Electronic Control System).pdf
UENR2510 - Systems Operation (PM-201 Cold Planer Machine Electronic Control System).pdf
KENR8197 - Disassembly and Assembly (PM-200 Cold Planer Machine Systems).pdf
KENR8196 - Disassembly and Assembly (PM200 Cold Planer C18 Engine Supplement).pdf
KENR5056 - Testing and Adjusting (PM-201 Cold Planer Machine Systems).pdf
KENR5056 - Systems Operation (PM-201 Cold Planer Machine Systems).pdf
KENR5056 - Specifications (PM-201 Cold Planer Machine Systems).pdf
KENR5055 - Disassembly and Assembly (PM-201 Cold Planer Machine Systems).pdf
KENR5054 - Testing and Adjusting (PM-201 Cold Planer Propel System).pdf
KENR5054 - Systems Operation (PM-201 Cold Planer Propel System).pdf
KENR5054 - Specifications (PM-201 Cold Planer Propel System).pdf
KENR5053 - Disassembly and Assembly (PM-201 Cold Planer C18 Engine Supplement).pdf
KENR5011 - Schematic (PM-201 Pavement Profiler Electrical System).pdf
KENR5010 - Schematic (PM-201 Cold Planer Hydraulic System).pdf
PRODUCT DETAILS:
Total Pages: 1,912 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR5010 - Schematic (PM-201 Cold Planer Hydraulic System)....1
main....2
collage....4
KENR5011 - Schematic (PM-201 Pavement Profiler Electrical System)....14
Main....15
Collage....21
KENR5053 - Disassembly and Assembly (PM-201 Cold Planer C18 Engine Supplement)....87
Battery and Battery Cable - Separate and Connect....88
Battery - Remove and Install....90
Alternator - Remove and Install....93
Electric Starting Motor - Remove and Install....96
Engine Enclosure (Hood) - Remove and Install....101
Air Cleaner - Remove and Install....106
Muffler - Remove and Install....111
Fuel Priming Pump and Primary Filter (Water Separator) - Remove and Install....115
Coolant Tank - Remove and Install....117
Fan - Remove and Install....121
Radiator; Aftercooler; and Hydraulic Oil Cooler - Remove and Install....129
Engine - Remove....141
Engine - Install....149
KENR5054 - Specifications (PM-201 Cold Planer Propel System)....157
Hydraulic Tank....158
Hydraulic Oil Filter....162
Final Drive Planetary....164
Track....166
Track Roller....167
Idlers (Track)....169
Track Adjuster and Recoil....170
KENR5054 - Systems Operation (PM-201 Cold Planer Propel System)....172
Graphic Color Codes....173
Propel System....175
Operator Controls (Propel System)....177
Location of Components (Propel System)....180
Piston Pump (Propel)....190
Piston Motor (Propel)....198
Electrical Schematic (Propel System)....201
Hydraulic Schematic (Propel System) - Colored Hydraulic Schematic....205
KENR5054 - Testing and Adjusting (PM-201 Cold Planer Propel System)....212
Machine Preparation for Troubleshooting....213
Visual Inspection (Power Train)....216
Propel System Troubleshooting....219
Hydraulic Oil Contamination - Test....222
Pressure Limiter Valve (Propel Pump) - Test and Adjust....225
Relief Valve (Charge) - Test and Adjust....232
Piston Pump (Hydraulic Neutral Adjustment) - Test and Adjust....240
Track Alignment (Front and Rear) - Check and Adjust....246
Track Tension - Test and Adjust....259
Flow Divider Valve - Test and Adjust....263
KENR5055 - Disassembly and Assembly (PM-201 Cold Planer Machine Systems)....270
Battery and Battery Cable - Separate and Connect....275
Hydraulic System Pressure - Release....277
Fuel and Water Tank - Remove and Install....278
Hydraulic Oil Filter (Return) - Remove and Install....284
Hydraulic Oil Tank - Remove and Install....289
Hydraulic Oil Tank (Rotor Clutch) - Remove and Install....294
Hydraulic Cylinder (Hood Lift) - Remove and Install....300
Gear Pump (Rotor Clutch) - Remove....304
Gear Pump (Rotor Clutch) - Disassemble....306
Gear Pump (Rotor Clutch) - Assemble....310
Gear Pump (Rotor Clutch) - Install....314
Piston Pump (Auxiliary) - Remove....315
Piston Pump (Auxiliary) - Disassemble....317
Piston Pump (Auxiliary) - Assemble....328
Piston Pump (Auxiliary) - Install....342
Gear Pump (Hydraulic Fan) - Remove....344
Gear Pump (Hydraulic Fan) - Install....346
Gear Motor (Hydraulic Fan) - Remove....347
Gear Motor (Hydraulic Fan) - Install....352
Counterbalance Valve (Conveyor Swing) - Remove....357
Counterbalance Valve (Conveyor Swing) - Disassemble....359
Counterbalance Valve (Conveyor Swing) - Assemble....361
Counterbalance Valve (Conveyor Swing) - Install....363
Control Valve (Front Auxiliary Manifold) - Remove....364
Control Valve (Front Auxiliary Manifold) - Install....367
Control Valve (Center Auxiliary Manifold) - Remove....370
Control Valve (Center Auxiliary Manifold) - Disassemble....373
Control Valve (Center Auxiliary Manifold) - Assemble....378
Control Valve (Center Auxiliary Manifold) - Install....383
Control Valve (Rear Auxiliary Manifold) - Remove....385
Control Valve (Rear Auxiliary Manifold) - Disassemble....389
Control Valve (Rear Auxiliary Manifold) - Assemble....402
Control Valve (Rear Auxiliary Manifold) - Install....415
Control Valve (Hydraulic Fan) - Remove....418
Control Valve (Hydraulic Fan) - Disassemble....420
Control Valve (Hydraulic Fan) - Assemble....422
Control Valve (Hydraulic Fan) - Install....424
Control Valve (Conveyor) - Remove....426
Control Valve (Conveyor) - Disassemble....430
Control Valve (Conveyor) - Assemble....437
Control Valve (Conveyor) - Install....444
Control Valve (Conveyor Boost) - Remove....447
Control Valve (Conveyor Boost) - Disassemble....449
Control Valve (Conveyor Boost) - Assemble....453
Control Valve (Conveyor Boost) - Install....457
Control Valve (Front Door) - Remove....459
Control Valve (Front Door) - Disassemble....461
Control Valve (Front Door) - Assemble....463
Control Valve (Front Door) - Install....465
Control Valve (Moldboard) - Remove....466
Control Valve (Moldboard) - Disassemble....469
Control Valve (Moldboard) - Assemble....474
Control Valve (Moldboard) - Install....479
Control Valve (Steering) - Remove....481
Control Valve (Steering) - Disassemble....483
Control Valve (Steering) - Assemble....485
Control Valve (Steering) - Install....487
Control Valve (Side Plate) - Remove and Install....488
Flow Divider Valve - Remove....490
Flow Divider Valve - Disassemble....493
Flow Divider Valve - Assemble....496
Flow Divider Valve - Install....499
Piston Pump (Propel) - Remove....502
Piston Pump (Propel) - Disassemble....505
Piston Pump (Propel) - Assemble....530
Piston Pump (Propel) - Install....556
Piston Motor (Propel) - Remove....559
Piston Motor (Propel) - Disassemble....561
Piston Motor (Propel) - Assemble....572
Piston Motor (Propel) - Install....585
Final Drive Planetary - Remove....586
Final Drive Planetary - Install....588
Drive Shaft (Rotor) - Remove and Install....590
Rotor Drive Clutch - Remove....594
Rotor Drive Clutch - Disassemble....596
Rotor Drive Clutch - Assemble....607
Rotor Drive Clutch - Install....618
Control Valve (Rotor Drive Clutch) - Remove....620
Control Valve (Rotor Drive Clutch) - Disassemble....623
Control Valve (Rotor Drive Clutch) - Assemble....627
Control Valve (Rotor Drive Clutch) - Install....631
Hydraulic Oil Filter (Rotor Clutch) - Remove and Install....633
Rotor Brake - Remove....635
Rotor Brake - Disassemble....637
Rotor Brake - Assemble....640
Rotor Brake - Install....643
V-Belt (Rotor Drive) - Remove and Install....655
Rotor Chamber - Remove and Install....658
Rotor - Remove and Install....668
Upper Sheave (Rotor Drive) - Remove....674
Upper Sheave (Rotor Drive) - Disassemble....677
Upper Sheave (Rotor Drive) - Assemble....681
Upper Sheave (Rotor Drive) - Install....685
Rotor Drive Idler - Remove....688
Rotor Drive Idler - Disassemble....690
Rotor Drive Idler - Assemble....692
Rotor Drive Idler - Install....694
Lower Sheave (Rotor Drive) - Remove....696
Lower Sheave (Rotor Drive) - Disassemble....699
Lower Sheave (Rotor Drive) - Assemble....703
Lower Sheave (Rotor Drive) - Install....707
Hydraulic Cylinder (Rotor Drive Idler Tensioner) - Remove and Install....709
Cutting Edge (Moldboard) - Remove and Install....712
Rotor Planetary - Remove....714
Rotor Planetary - Disassemble....716
Rotor Planetary - Assemble....724
Rotor Planetary - Install....732
Wear Plate (Rotor Chamber) - Remove and Install....734
Cutter Bit - Remove and Install....736
Cutter Bit Holder - Remove and Install....741
Hydraulic Cylinder (Moldboard Lift) - Remove and Install....743
Hydraulic Cylinder (Rotor Chamber Door) - Remove and Install....747
Steering Wheel - Remove and Install....751
Metering Pump (Steering) - Remove and Install....754
Steering Linkage - Remove and Install....758
Hydraulic Cylinder (Front Steering) - Remove and Install....760
Hydraulic Cylinder (Rear Steering) - Remove and Install....763
Service Support - Remove and Install....766
Hydraulic Cylinder (Elevation) - Remove and Install....769
Conveyor Belt (First Stage) - Remove and Install....776
Conveyor Idler (First Stage) - Remove and Install....781
Conveyor Roller (First Stage) - Remove and Install....783
Conveyor Pulley (Head; First Stage) - Remove and Install....785
Conveyor Pulley (Tail; First Stage) - Remove and Install....791
Conveyor (First Stage) - Remove and Install....795
Conveyor Belt (Second Stage) - Remove and Install....807
Conveyor Idler (Second Stage) - Remove and Install....815
Conveyor Roller (Second Stage) - Remove and Install....817
Conveyor Pulley (Head; Second Stage) - Remove and Install....819
Conveyor Pulley (Tail; Second Stage) - Remove and Install....822
Conveyor (Second Stage) - Remove and Install....824
Gerotor Motor (Second Stage Conveyor) - Remove....832
Gerotor Motor (Second Stage Conveyor) - Disassemble....835
Gerotor Motor (Second Stage Conveyor) - Assemble....840
Gerotor Motor (Second Stage Conveyor) - Install....844
Hydraulic Cylinder (Conveyor Swing) - Remove and Install....847
Hydraulic Cylinder (Conveyor Lift) - Remove and Install....850
Gerotor Motor (First Stage Conveyor) - Remove....855
Gerotor Motor (First Stage Conveyor) - Disassemble....858
Gerotor Motor (First Stage Conveyor) - Assemble....863
Gerotor Motor (First Stage Conveyor) - Install....867
Gear Pump (First; Second Stage Conveyor) - Remove....869
Gear Pump (First; Second Stage Conveyor) - Install....871
Track - Separate....873
Track - Connect....875
Water Spray Pump and Gear Motor - Remove....877
Gear Motor (Water Spray) - Disassemble....880
Gear Motor (Water Spray) - Assemble....886
Water Spray Pump and Gear Motor - Install....892
KENR5056 - Specifications (PM-201 Cold Planer Machine Systems)....894
Hydraulic Oil Filter....895
Auxiliary Pump SMCS - 5070....897
Gear Pump (Conveyor)....899
Gerotor Motor (First Stage Conveyor)....901
Gerotor Motor (Second Stage Conveyor)....902
Bank Valve (Three)....903
Pump Control Valve....906
Center Valve....908
Rear Valve....909
Control Valve (Moldboard)....911
Metering Pump (Steering)....913
Relief Valve (Steering)....914
Hydraulic Cylinder (Conveyor Lift)....915
Hydraulic Cylinder (Conveyor Swing)....916
Hydraulic Cylinder (Hood Tilt)....917
Hydraulic Cylinder (Elevation)....918
Clutch Pump....920
Relief Valve (Clutch)....921
Clutch Control....925
Power Take-Off Clutch....927
Water Tank....929
Water Strainer....930
Water Spray Pump....932
Hydraulic Motor (Water Spray System)....933
Water Valve....935
Water Spray Lines....936
KENR5056 - Systems Operation (PM-201 Cold Planer Machine Systems)....937
Graphic Color Codes....939
Hydraulic System (Auxiliary)....941
Operator Controls (Auxiliary Hydraulic System)....945
Location of Components (Auxiliary Hydraulic System)....953
Piston Pump (Auxiliary)....977
Electrical Schematic (Auxiliary Hydraulic System)....980
Hydraulic Schematic (Auxiliary Hydraulic System)....989
Rotor Drive System....999
Operator Controls (Rotor Drive System)....1002
Location Of Components (Rotor Drive System)....1003
Rotor Clutch Valve....1013
Rotor Brake....1016
Rotor Clutch....1018
Electrical Schematic (Rotor Drive System)....1020
Hydraulic Schematic (Rotor Drive System)....1023
Conveyor System....1028
Operator Controls (Conveyor System)....1029
Location of Components (Conveyor System)....1032
Gear Pump (Conveyor)....1037
Gear Motor (Conveyor)....1038
Electrical Schematic (Conveyor System)....1040
Hydraulic Schematic (Conveyor System)....1043
Fan Drive Hydraulic System....1046
Location of Components (Fan Drive Hydraulic System)....1047
Gear Pump (Fan Drive)....1051
Gear Motor (Fan Drive)....1052
Cooling Fan Manifold....1053
Electrical Schematic (Hydraulic Fan)....1054
Hydraulic Schematic (Hydraulic Fan)....1056
Water Spray System....1057
Location of Components (Water Spray System)....1058
Electrical Schematic (Water Spray System)....1068
Hydraulic Schematic (Water Spray System)....1070
Steering System....1072
Operator Controls (Steering System)....1073
Location of Components (Steering System)....1076
Electrical Schematic (Steering System)....1084
Hydraulic Schematic (Steering System)....1087
KENR5056 - Testing and Adjusting (PM-201 Cold Planer Machine Systems)....1091
Machine Preparation for Troubleshooting....1092
Visual Inspection (Auxiliary Hydraulic System)....1095