John Deere 310E Backhoe Loader Operation, Test & Electrical Wiring Diagrams Service Manual (TM1648) PDF - MJODTM1648.zip
A full-service Operation & Test manual featuring Electrical Wiring Diagrams for the John Deere 310E Backhoe Loader, packed with everything needed to service, troubleshoot, and overhaul the machine just like a pro technician.
The John Deere 310E Backhoe Loader technical service manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1648 - John Deere 310E Backhoe Loader Technical Manual - Operation & Test.pdf
Total Pages: 694 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Operational Checkout Procedure
Operational Checkout Procedure
ENGINE
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
POWER TRAIN
Theory of Operation
System Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Heating and Air Conditioning
Theory of Operation
System Operational Checks
Diagnostic Information
Adjustments
Tests
tm1648 - 310E Backhoe Loader
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 02: General Specifications
310E Backhoe Loader Dimensions
310E Backhoe Loader Specifications
Other Information—310E Backhoe Loader
310E Backhoe Loader Weight
310E Buckets
310E Backhoe Loader Drain and Refill Capacities
310E Backhoe Loader Lifting Capacities—Standard Dipperstick
310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)
310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)
Group 03: Torque Values
Hardware Torque Specifications
ROPS Torque Specifications
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Check Oil Lines And Fittings
O-Ring Groove Connections
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group 04: Fuels and Lubricants
Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Diesel Fuel Storage
Do Not Use Galvanized Containers
Fuel Tank
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Transmission, Axles and Mechanical Front Wheel Drive Oil
Hydraulic Oil
Grease
Grease for Extendible Dipperstick
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout Procedure
Section 9010: ENGINE
Group 05: Theory of Operation
POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104
Engine—Sectional View
General Engine Description
Group 15: Diagnostic Information
POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104
Make Visual Inspection of Engine and Supporting Systems
Diagnose Engine Malfunctions
Group 20: Adjustments
POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104
JT05801 Clamp-On Electronic Tachometer Installation
Adjust Speed Control Lever Tension
Engine Speed Control Linkage
Slow and Fast Idle
Group 25: Tests
POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Air Intake System Leakage Test
Radiator Air Flow Test
Altitude Compensator Boost Pressure Engine Performance Test
Injection Pump Timing
Fuel Line Leakage Test
Section 9015: Electrical System
Group 05: System Information
Visually Inspect Electrical System
Malfunctions
High Resistance Circuit
Open Circuit
Grounded Circuit
Shorted Circuit
Multimeter
Seven Step Electrical Test Procedure
System Functional Schematic Information
Reading a System Functional Schematic
Reading a Component Location Diagram
Electrical Schematic Symbols
Group 10: System Diagrams
Component Identification Table
Fuse (Blade-Type) Color Codes
Fuse Specifications
Wiring and Schematic Diagrams Legend
System Functional Schematic Section Legend
System Functional Schematic
Cab Roof Harness (W5) Component Location
Cab Roof Harness (W5) Connectors, Wire, and Pin Location
Cab Side Console Harness (W6) Component Location
Cab Side Console Harness (W6) Connectors, Wire, and Pin Location
Front Console Harness (W7) Component Location
Front Console Harness (W7) Connectors, Wire, and Pin Location
Engine Harness (W8) Component Location
Engine Harness (W8) Connectors, Wire, and Pin Location
Blower Harness (W10) Component Location
Blower Harness (W10) Connectors, Wire, and Pin Location
Radio Harness (W12) Component Location
Radio Harness (W12) Connectors, Wire and Pin Location
Air Conditioning Compressor Harness (W11) Component Location
Air Conditioning Compressor Harness (W11) Connectors, Wire, and Pin Location
Auxiliary Flow Control Harness (W15) Component Location
Auxiliary Flow Control Harness (W15) Connectors, Wire, and Pin Location
Ride Control Harness (W17) Component Location
Ride Control Harness (W17) Connectors, Wire, and Pin Location
Group 15: Sub-System Diagnostics
Power Circuit Operational Information
Power Circuit Theory of Operation
Power Circuit Schematic
Power Circuit Sub-System Diagnostics
Start Circuit Operational Information
Start Circuit Theory of Operation
Start Circuit Schematic
Start Circuit Sub-System Diagnostics
Charging Circuit Operational Information
Charging Circuit Theory of Operation
Charging Circuit Schematic
Charging Circuit Sub-System Diagnostics
Display Monitor Circuit Operational Information
Display Monitor Circuit Theory of Operation
Display Monitor Circuit Schematic
Display Monitor Sub-System Diagnostics
Indicator Circuit Specifications
Indicator Circuit Operational Information
Indicator Circuit Theory of Operation
Indicator Circuit Schematic
Indicator Circuit Sub-System Diagnostics
Park Brake/Neutral Disconnect Circuit Specifications
Park Brake/Neutral Disconnect Circuit Operational Information
Park Brake/Neutral Disconnect Circuit Theory of Operation
Park Brake/Neutral Disconnect Circuit Schematic
Park Brake/Neutral Disconnect Circuit Sub-System Diagnostics
Ride Control Circuit Operational Information
Ride Control Circuit Theory of Operation
Ride Control Circuit Schematic
Ride Control Circuit Sub-System Diagnostics
Group 20: References
Alternators and Starting Motors—Use CTM77
JT05801 Clamp-On Electronic Tachometer Installation
Battery Operation
Battery Specifications
Diagnose Battery Malfunctions
Check Battery Electrolyte Level and Terminals
Using Booster Batteries—12 Volt System
Alternator Operation—65 Amp and 95 Amp Bosch
Alternator Operation—65 Amp and 95 Amp Bosch—Continued
Tachometer Calibration (Serial No. —852337)
Tachometer Calibration (Serial No. 852338— )
Section 9020: POWER TRAIN
Group 05: Theory of Operation
Standard Differential MFWD Operation
Power Train Overview
Torque Converter Operation
Clutch Pack, Forward or Reverse Operation
Synchronizer Operation
Transmission Pump Operation
Transmission Filter Operation
Manual Shift Transmission Operation—First Gear Forward
Manual Shift Transmission Operation—Third Gear Reverse
Mechanical Front Wheel Drive (MFWD) Operation
Transmission Control Valve Operation
Transmission Control Circuit—Neutral With Park Brake Off
Transmission Control Circuit—Forward
Transmission Control Circuit—Reverse
Modulation Valve Operation
Differential Operation
Differential Lock Operation
Brake Valve Operation
Service Brake Operation
Park Brake Operation
MFWD Differential Operation—Unequal Traction (If Equipped)
MFWD Differential Operation—Equal Traction
Group 15: System Diagnostic Information
Diagnose Manual Shift Power Train Malfunctions
Diagnose MFWD Malfunctions
Diagnose Rear Axle Malfunctions
Hydraulic Circuit—Symbols
Group 20: Adjustments
Adjust Brake Pedals and Equalizing Valves
Bleeding Brakes
Check and Adjust Toe-In
Group 25: Tests
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Transmission Oil Warm-Up Procedure
Overall Test Connections, Ports, and Locations
Torque Converter Stall Speed Test
Converter-In Relief Valve Test
Brake Valve Leakage Test
Park Brake Release Pressure Test
System Pressure Test
Manual Shift Forward and Reverse Clutch Pressure Test
Reducing Valve Pressure Test
Modulation Valve Pressure Test
Differential Lock Pressure Test
MFWD Pressure Test—If Equipped
Cooler In and Cooler Out Pressure Test
Solenoid Circuit Leakage Test
Pump Flow Test
Section 9025: Hydraulic System
Group 05: Theory of Operation
Open-Center Hydraulic System
Hydraulic System Component Location
Backhoe Hydraulic Component Location
Main Hydraulic Component Location Operation (Neutral)
Hydraulic System Schematic—Neutral
Pump, Hydraulic
Hydraulic Filter Operation
Steering Valve Operation
Priority Valve Operation
Ride Control Hydraulic Circuit Component Location and Operation—Circuit Off
Ride Control Hydraulic Circuit Component Location and Operation—Circuit On
System Relief Valve (S.N. —943225)
System Relief Valve (S.N. 943226—)
Circuit Relief Valve Without Anti-Cavitation
Circuit Relief Valve With Anti-Cavitation—Backhoe Swing, Boom Lower, Crowd In, and System Relief
Circuit Relief Valve With Anti-Cavitation—Backhoe Bucket Curl and Loader Bucket Dump
Backhoe Valve Auxiliary Flow Control Section—If Equipped
Backhoe Valve Swing Section—Swing Left Position
Backhoe Valve Boom Section—Boom Lower Position
Backhoe Valve Bucket Section—Bucket Curl Position
Backhoe Valve Crowd Section—Crowd Out Position
Backhoe Valve Auxiliary Section—Neutral Position with Upstream Function Activated
Loader Valve Inlet Section