Caterpillar TH340B TH350B TH355B TH360B TH460B TH560B Telehandler Workshop Repair Service Manual PDF - MCATTH340BTH580BOPES.zip
A full service and repair guide, complete with electrical wiring diagrams, covering the Caterpillar Telehandlers TH340B, TH350B, TH355B, TH360B, TH460B and TH560B. It provides every technical detail needed to service, troubleshoot, overhaul and rebuild these machines the way professional technicians do.
Contained within this workshop service and repair manual for the Caterpillar TH340B, TH350B, TH355B, TH360B, TH460B and TH560B Telehandlers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 3,796 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
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TABLE OF CONTENTS
31200243 - Operation & Maintenance Manual (TH360B Telehandler).......3
31200243_A_TH360B_CAT_O&MM.......3
Table of Contents.......5
Foreword.......9
Literature Information.......9
Safety.......9
Operation.......9
Maintenance.......9
Maintenance Intervals.......9
Certified Engine Maintenance.......9
Machine Capacity.......9
Contact Information.......10
Safety Section.......11
Safety Messages.......11
Do Not Operate (1).......14
Do Not Stand Under the Load (2).......14
No Hands (3).......15
Do Not Operate (4).......15
Forks (5).......16
Do Not Weld On The ROPS/FOPS Structure (6).......16
Crushing Hazard (7).......17
No Hands (8).......17
Seat Belt (9).......18
Crushing Hazard (10).......18
Crushing Hazard (11).......19
Engine Coolant (12).......19
Avoid Power Lines (13).......20
Low Bridge (14).......20
Jump Start Cables (15).......21
Ether (16).......21
Crushing Hazard (17).......22
Crushing Hazard (18).......22
Operation (19).......22
Impaling Hazard (20).......22
Crushing Hazard (21).......23
Entanglement and Flying Objects (22).......23
Trap Point (23).......23
Crushing Hazard (24).......23
Ether (25).......24
Additional Messages.......24
General Hazard Information.......28
Pressurized Air and Water.......29
Trapped Pressure.......29
Fluid Penetration.......29
Containing Fluid Spillage.......29
Dispose of Waste Properly.......29
Crushing Prevention and Cutting Prevention.......29
Burn Prevention.......30
Coolant.......30
Oils.......30
Batteries.......30
Fire Prevention and Explosion Prevention.......30
Fire Extinguisher.......31
Lines, Tubes and Hoses.......31
Fire Extinguisher Location.......32
Tire Information.......32
Electrical Storm Injury Prevention.......32
Before Starting Engine.......33
Engine Starting.......33
Before Operation.......34
Operation.......34
Machine Operating Temperature Range.......34
Machine Operation.......34
Travel.......34
Lifting Capacities.......34
Work Tools.......35
Engine Stopping.......35
Work Tools.......35
Parking.......35
Equipment Lowering with Loss of Hydraulic Power.......36
Sound Information and Vibration Information.......36
Sound Level.......36
Vibration Level.......36
Operator Station.......36
Guards (Operator Protection).......36
Rollover Protective Structure (ROPS), Falling Object Protective Structure (FOPS).......37
Other Guards (If Equipped).......37
Product Information Section.......39
General Information.......39
Lifting Capacities.......39
Examples of Estimating the Lift Operation from the Load Chart.......40
Specifications.......41
Intended Use.......42
Application/Configuration Restrictions.......42
Identification Information.......42
Plate Locations and Film Locations.......42
Serial Number.......43
Certification.......43
Sound.......43
ROPS/FOPS Film.......44
Machine Security System.......44
Italian Roading Homologation.......44
Emissions Certification Film.......46
Operation Section.......47
Before Operation.......47
Mounting and Dismounting.......47
Alternate Exit.......47
Daily Inspection.......47
Machine Operation.......49
Alternate Exit.......49
Seat.......49
Air Suspension (If Equipped).......50
Seat Belt.......50
Operator Controls (Side Console).......53
Operator Controls.......55
Operation Information.......71
Work Tools.......79
Monitoring System.......84
Backup Alarm.......87
Cab Door.......88
Engine Starting.......88
Engine Starting.......88
Starting Below 0 C (32F).......89
Engine and Machine Warm-Up.......89
Parking.......90
Stopping the Machine.......90
Stopping the Engine.......90
Stopping the Engine if an Electrical Malfunction Occurs.......90
Leaving the Machine.......90
Transportation Information.......91
Shipping the Machine.......91
Roading the Machine.......91
Lifting and Tying Down the Machine.......92
Towing Information.......92
Towing the Machine.......92
Types of Towing Hitches.......94
Engine Starting (Alternate Methods).......95
Engine Starting with Jump Start Cables.......95
Equipment Lowering with Loss of Hydraulic Power.......97
Maintenance Section.......101
Maintenance Access.......101
Access Doors and Covers.......101
Tire Inflation Information.......101
Tire Inflation with Air.......101
Tire Pressure.......102
Tire Inflation Pressure Adjustment.......103
Tire Damage.......103
Tire Replacement.......103
Wheel and Tire Installation.......103
Lubricant Viscosities and Refill Capacities.......104
Lubricant Viscosities.......104
Capacities (Refill).......106
SOS Information.......107
Maintenance Support.......107
Welding on Machines and Engines with Electronic Controls.......107
Maintenance Interval Schedule.......108
Axle Breathers - Clean/Replace.......110
Backup Alarm - Test.......110
Battery - Recycle.......110
Battery or Battery Cable - Inspect/Replace.......110
Belt - Inspect/Replace.......111
Inspect.......111
Replace.......111
Boom Chain - Inspect/ Lubricate.......112
Boom Chain Tension -Check/ Adjust.......112
Check Condition.......112
Check and Adjust the Chain Tension.......112
Measure the Chain for Wear.......113
Boom Cylinder Pin - Lubricate.......114
Boom Head Section - Lubricate.......114
Boom Pivot Shaft - Lubricate.......114
Boom Telescoping Cylinder Air- Purge.......114
Boom Wear Pad Clearance - Inspect/Adjust.......115
Adjustment.......116
Boom and Frame - Inspect.......117
Braking System - Test.......118
Service Brake.......118
Parking Brake.......119
Cab Air Filter - Clean/Replace.......119
Primary Cab Air Filter.......119
Secondary Cab Air Filter.......120
Circuit Breakers - Test.......120
Cooling System Coolant - Change.......121
Cooling System Coolant Level - Check.......122
Cooling System Coolant Sample (Level 1) - Obtain.......123
Cooling System Coolant Sample (Level 2) - Obtain.......123
Cooling System Pressure Cap - Clean/Replace.......124
Cooling System Water Temperature Regulator Replace.......124
Differential Oil - Change.......125
Rear Axle Differential.......125
Front Axle Differential.......126
Differential Oil Level - Check.......126
Rear Axle Differential.......126
Front Axle Differential.......127
Differential Oil Sample - Obtain.......127
Drive Shaft Spline - Lubricate.......128
Drive Shaft Universal Joint Bolts - Check.......128
Engine Air Filter Primary Element - Clean/Replace.......129
Cleaning Primary Air Filter Elements.......129
Inspecting the Primary Air Filter Elements.......130
Engine Air Filter Secondary Element - Replace.......131
Engine Air Filter Primary Element - Replace.......131
Engine Mounts - Inspect.......131
Engine Oil Level - Check.......131
Engine Oil Sample - Obtain.......132
Engine Oil and Filter - Change.......132
Engine Valve Lash - Check.......133
Final Drive Oil - Change.......134
Final Drive Oil Level - Check.......134
Final Drive Oil Sample - Obtain.......135
Fork Leveling Cylinder Pin - Lubricate.......136
Frame Leveling Cylinder Pin - Lubricate.......136
Fuel System - Prime.......136
Fuel System Secondary Filter Replace.......137
Fuel System Water Separator - Drain.......137
Fuel System Water Separator Element - Replace.......138
Fuel Tank Cap - Clean.......139
Fuel Tank Water and Sediment - Drain.......139
Fuses and Relays - Replace.......140
Fuses.......140
Relays.......142
Indicators and Gauges - Test.......142
Longitudinal Stability Indicator - Calibrate.......143
Longitudinal Stability Indicator -Test.......143
Initial Test.......143
Second Test.......143
Oil Filter - Inspect.......143
Inspect a Used Filter for Debris.......143
Parking Brake - Adjust.......144
Pulley for Boom Extension Chain - Lubricate.......144
Pulley for Boom Retraction Chain - Lubricate.......144
Radiator Core - Clean.......145
Refrigerant Dryer - Replace.......145
Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) - Inspect.......146
Seat Belt - Inspect.......146
Seat Belt - Replace.......147
Stabilizer and Cylinder Bearings - Lubricate.......147
Tire Inflation - Check.......147
Transmission and Hydraulic System Oil - Change.......148
Transmission and Hydraulic System Oil Filter - Replace.......149
Transmission and Hydraulic System Oil Level - Check.......150
Transmission and Hydraulic System Oil Sample - Obtain.......151
Transmission and Hydraulic System Tank Breather - Clean.......151
Turbocharger - Inspect.......151
Wheel Nut Torque - Check.......151
Window Washer Reservoir -Fill.......152
Window Wiper -Inspect/ Replace.......152
Windows - Clean.......152
Work Tool - Inspect/Replace.......152
Forks.......152
Buckets.......154
Reference Information Section.......157
Approved Work Tools.......157
31200252 - Parts Manual (TH360B Telehandler).......167
31200252_C_TH360B_CAT_Parts.......167
Table of Contents.......173
Maintenance Parts.......178
Index.......181
Machine Arrangement.......193
Engine Arrangement.......198
Basic Engine.......202
Lubrication System.......239
Cooling System.......243
Air Inlet and Exhaust System.......260
Fuel System.......268
Electrical and Starting System.......283
Power Train.......400
Frame and Body.......460
Braking System.......498
Steering System.......515
Hyrdaulic System.......527
Implements.......639
Work Tools.......663
Operator Station.......707
Service Equipment and Supplies.......805
Part Number Index.......851