Case 521D Wheel Loader Workshop Repair Service Manual PDF Download - MCS521DOPMK.zip

Case 521D Loader Workshop Repair & Service Guide

MANUAL LIST:

6-40742 - Case 521D Loader Service Manual (EN).pdf

6-40742 - Case Chargeuse modèle 521D Service Manual (FR).pdf

6-40742 - Case Lader 521D Service (DE).pdf

Complete official service repair manual in English/German/French with Electrical Wiring Diagrams for Case 521D Loader, with all the shop information to maintain, diagnose, repair, rebuild like professional mechanics.

Case 521D workshop service & repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 2,900+ pages

File Format: PDF (bookmarked, Searchable, Printable, high qualityx)

Language: English

Models Covered: Case 521D Wheel Loader.

MAIN SECTIONS

General

Section Index – General

Standard Torque Specifications

Fluids and Lubricants

Metric Conversion Chart

Loctite Product Chart

Engines

Section Index – Engines

Engine and Radiator Removal and Installation

Engine and Radiator Removal and Installation P.I.N. JEE ) 135501 and Above

Stall Tests

For Engine Repair, See the Engine Service Manual

Fuel System

Section Index – Fuel System

For Fuel System Repair, See the Engine Service Manual

Electrical

Section Index – Electrical

Removal and Installation of Starter and Alternator

Electrical Specifications and Troubleshooting

Electrical Specifications and Troubleshooting P.I.N. JEEO 135501 and Above

Batteries

Information and Diagnostic Center

Alternator – 65 Ampere

Alternator – 45 Ampere

Steering

Section Index – Steering

Removal and Installation of Steering Components

Steering Specifications, Pressure Checks, and Troublesh noting

Steering Control Valve

Steering Priority Valve

Steering Cylinders

Center Pivot

Auxiliary steering Motor ana Mump

Power Train

Section Index – Power Train

Removal and Installation of Power Train Components

Transmission Specifications, Pressure Checks, and Troubleshooting

Transmission

Front and Rear Axle

Front and Rear Axle P.I.N. JEE0135501 and Above

Drive Shafts, Center Bearing, and Universal Joints

Wheels and Tires

Transmission Control Valve

Brakes

Section Index – Brakes

Removal and Installation of Brake Components

Hydraulic Brake Troubleshooting

Brake Accumulators

Parking Brake

NOTE: For parking brake and brake pedal adjustments, see Section 9001.

Hydraulics

Section Index – Hydraulics

Removal and Installation of Hydraulic Components

Hydraulic Specifications, Troubleshooting, and Pressure Checks

Cleaning the Hydraulic System

Cylinders

Coupler Solenoid Locking Valve

Pilot Pressure Accumulator and Ride Control Accumulator

Mounted Equipment

Section Index – Mounted Equipment

Pedals and Levers

Air Conditioning Troubleshooting and System Checks For Systems with HFC-134a

Refrigerant

Air Conditioner System Service

Removal and Installation of Air Conditioning Components For Systems with

HFC-134a Refrigerant

Loader

ROPS Cab and ROPS Canopy

Cab Glass Installation

Electrical Schematic Foldouts and Hydraulic Schematic Foldout

Electrical Schematic Foldouts and Hydraulic Schematic Foldout P.I.N JEE0135501 and Above

TABLE OF CONTENTS

Section Index - General

Standard Torque Specifications

Fluids and Lubricants 1002 6-40762

Metric Conversion Chart 1003 7-52950

Loctite Product Chart

Section Index - Engines

Engine and Radiator Removal and Installation 2000 6-42290

Engine and Radiator Removal and Installation P.I.N. JEE0135501 and Above 2000 6-48920

Stall Tests 2002 6-40770

For Engine Repair, See the Engine Service Manual

Section Index - Fuel System

For Fuel System Repair, See the Engine Service Manual

Section Index - Electrical

Electrical Specifications and Troubleshooting 4002 6-40782

Electrical Specifications and Troubleshooting P.I.N. JEE0135501 and Above 4002 6-48930

Batteries 4003 6-42330

Information and Diagnostic Center 4005 6-42351

Alternator - 65 Ampere 4007 7-12260

Alternator - 45 Ampere 4008 6-42360

Section Index - Steering

Removal and Installation of Steering Components

Steering Specifications, Pressure Checks, and Troubleshooting 5002 6-40790

Steering Control Valve 5003 6-42390

Steering Priority Valve 5004 6-42400

Steering Cylinders 5005 6-42410

Center Pivot 5006 6-42420

Auxiliary Steering Motor and Pump 5008 6-42430

Section Index - Power Train 6-42442

Removal and Installation of Power Train Components 6001 6-42451

Transmission Specifications, Pressure Checks, and Troubleshooting 6002 6-40800

Transmission 6003 6-42460

Front and Rear Axle 6004 6-42470

Front and Rear Axle P.I.N. JEE0135501 and Above 6004 6-48970

Drive Shafts, Center Bearing, and Universal Joints 6005 6-42480

Wheels and Tires 6006 6-42490

Transmission Control Valve 6007 6-42500

Section Index - Brakes

Removal and Installation of Brake Components 7001 6-42521

Hydraulic Brake Troubleshooting 7002 6-40811

Brake Accumulators 7004 6-42531

Parking Brake 7008 6-42540

NOTE: For parking brake and brake pedal adjustments, see Section 9001.

Section Index - Hydraulics

Removal and Installation of Hydraulic Components 8001 6-42560

Hydraulic Specifications, Troubleshooting, and Pressure Checks 8002 6-40820

Cleaning the Hydraulic System 8003 7-49640

Cylinders 8006 6-42590

Coupler Solenoid Locking Valve 8007 6-42600

Pilot Pressure Accumulator and Ride Control Accumulator 8013 6-42621

Mounted Equipment Tab 9

Section Index - Mounted Equipment

Pedals and Levers 9001 6-40830

Air Conditioning Troubleshooting and System Checks For Systems with HFC-134a

Refrigerant 9002 6-42650

Air Conditioner System Service 9003 6-42660

Removal and Installation of Air Conditioning Components For Systems with HFC-134a Refrigerant 9004 6-42671

ROPS Cab and ROPS Canopy 9007 6-42700

Cab Glass Installation 9010 6-42710

Electrical Schematic Foldouts and Hydraulic Schematic Foldout In Rear Pocket 6-40841

Electrical Schematic Foldouts and Hydraulic Schematic Foldout P.I.N

JEE0135501 and Above In Rear Pocket 6-49280