Volvo A35D Articulated Hauler D12 Workshop Repair Service Manual PDF Wiring Diagrams - MVOLCONA35D.zip
A full workshop and service guide featuring Electrical Wiring Diagrams for the Volvo A35D Articulated Hauler, packed with every technical detail needed to service, troubleshoot, fix, and rebuild the machine just like a trained technician.
The Volvo A35D Articulated Hauler workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Articulated Haulers A35D Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 3,921 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL....2
00 - DESCRIPTION; COMPLETE MACHINE....3
Hydraulics....4
Product identification plates....6
Information and warning decals....8
Steering cylinder; description....11
03 - SPECIFICATIONS....16
Tightening torques....17
Dimensional diagram A35D....28
Dimensions for A35D with 26.5 R-25 tyres....30
Weights; A35D....32
Capacities; A35D....33
Rocker arm shaft; tightening torques ....34
Tightening torques; valve cover ....36
Coolant with freezing and corrosion protection....37
Power take-off; tightening torque....38
Tyre equipment and recommended tyre pressures....40
Fuel system; specifications-....42
Conversion tables....43
Lubrication system; specifications-....48
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION....49
Recovering and towing-....50
Lifting machine; A35D....52
Lifting machine; A40D....57
Dealers_retrofitter´s responsibility....62
Appointment and distribution of responsibility....63
07 - STANDARD TIME....64
Operation numbers for additional work....65
08 - TOOL....67
E-1750....68
E-1763....69
E-2000....71
E-2502....73
E-2516....75
E-2519....76
88830051 User Instruction....78
09 - MISCELLANEOUS....88
Troubleshooting; general....89
Troubleshooting strategy....90
Troubleshooting; assistant devices....93
Collection of basic data....94
VCADS Pro service tool; general....97
VCADS Pro; Test....99
VCADS Pro; Error codes....101
VCADS Pro; Calibrating....103
VCADS Pro; Programming....105
VCADS Pro tests....108
Basic checks....112
Engine; basic check....114
Electrical system; basic check....118
Power transmission; basic check....122
Basic check; transmission....124
Brake system; basic check....125
Parking brake; basic check....128
Steering and hydraulics; basic check....130
1 - STANDARD PARTS; SERVICE....132
11 - STANDARD PARTS....133
Service....134
16 - LUBRICANT; FUEL; OTHER FLUID....135
Recommended lubricants....136
Lubrication and service schedules....138
Alternative fuels....139
17 - SERVICE....142
Safety when servicing....143
Arrival Inspection; according to Inspection Programme....145
Delivery Inspection; according to Inspection Programme....146
Maintenance of Stored Machines; according to Inspection Programme....147
Warranty inspection....148
Warranty inspection 100 hours....149
Warranty inspection 1000 hours_{27-44}....151
Warranty inspection 1000 hours_{27-26}....154
Maintenance service; daily-00....157
Maintenance service; daily....159
Maintenance service; every 50 hours....161
Maintenance service; every 250 hours....164
Maintenance service; every 500 hours....170
Maintenance service; every 1000 hours....184
Maintenance service; every 2000 hours....213
Condition test and maintenance program....259
Lubrication; see lubrication chart....261
Service journal (included in Operator's manual); fill in....262
Coolant; Changing....263
Recovering and towing....268
Dump body alternative; lowering....270
Mechanical release of parking brake....273
Transporting the machine....275
19 - GENERAL....277
Cleanliness; brake and hydraulic systems....278
Refrigerant for air conditioning....279
CE-marking; EMC-directive....280
Safety concerns everybody!....284
Safety when handling the machine....288
Service position 1....292
Safety when lifting and supporting the machine....294
Safety when using lifting equipment....296
Rules when handling tyres....298
Safety when working with batteries....301
Starting with booster batteries....303
Safety when handling oils and fuel....304
Safety when working on pressurized systems....305
Safety when working on hydraulic systems....307
Safety when handling accumulators_{11-06}....309
Safety when handling accumulators_{10-46}....310
Safety when working on the machine's electrical system....311
Safety during electric welding....312
Fire prevention measures....313
Checklist after a fire or heat exposure....316
Health hazards with paint; plastics and rubber....319
Environment....322
Environmental handling for the future....324
Waste handling....326
Environmentally safe handling....330
Environmentally hazardous fluids....332
Safety when working with air conditioning refrigerant....335
Working in environmentally contaminated areas....338
Decontamination....341
2 - ENGINE WITH MOUNTING AND EQUIPMENT....345
20 - GENERAL....346
Tightening torques; engine mounts_{04-09}....347
Tightening torques; engine mounts_{03-49}....349
Engine control unit D12; E–ECU; description of function....351
E–ECU D12; Functions....354
E–ECU D12D; Input and Output terminals....358
Engine D12; description....360
Engine; fill quantities....362
Engine; identification....363
E-ECU MID 128 pre-programmed; replacing_{00-48}....365
E-ECU MID 128 pre-programmed; replacing_{00-30}....367
E-ECU MID 128 non-programmed; replacing_{00-03}....369
E-ECU; changing_{59-43}....372
21 - ENGINE....378
Engine; general specifications....380
Cylinder compression; PC test....383
Engine; removing....384
Engine; installing....405
Engine and transmission; removing....422
Engine and transmission; installing....444
Engine speed sensor; changing....461
Engine rotation speed sensor (camshaft); replacing....469
Cylinder compression; testing....476
Tightening torques; valve cover....485
Tightening torque; cylinder head....486
Cylinder head; description....487
Cylinder block; description....489
Cylinder liner; description....492
Pistons; description....494
Valve mechanism; double rocker arm_{48-12}....495
Valve mechanism; specifications_{47-52}....497
Valve mechanism; double rocker arm_{47-27}....499
Valve mechanism; specifications_{47-07}....501
Rocker arm shaft; tightening torques....503
Valve mechanism; description....505
Adjusting; general....508
Internal Exhaust Gas Recirculation (IEGR); description....510
Valves; adjusting_{45-01}....516
Valves; adjusting_{44-36}....523
Valves; adjusting_{44-15}....527
Engine transmission; specification....535
Engine timing gear; description....538
Camshaft; description....540
Camshaft setting; checking....541
Camshaft; replacing....551
Timing gear case new gasket; installing....570
Camshaft; checking....581
Crank mechanism; description....586
Flywheel; tightening torques....588
Crankshaft rear oil seal; replacing....589
Oil sump; tightening torque....596
Oil level sensor; replacing....598
Oil sump gasket; replacing....605
Engine mount rubber cushion; replacing....612
Engine mounting rear; changing....616
22 - LUBRICATING SYSTEM....620
Lubrication system; description_{33-03}....621
Lubrication system; description_{32-45}....622
Lubrication system; specifications....623
Function of the valves....624
Lubrication system; principle....626
Oil pump and oil cooler....628
Lubrication oil pressure; checking with pressure gauge....629
Oil cooler; tightening torques....631
Oil cooler; replacing....634
23 - FUEL SYSTEM....638
Fuel system; specifications....640
Fuel system; tightening torques....641
Instructions for working with electronic fuel injection....642
Fuel system; description....643
Fuel flow; description....646
Fuel system's components....649
Fuel flow D12C....651
Checking stalling speed ....653
Air in fuel system; checking....656
Cylinder balancing; PC test....660
Carbon dioxide in fuel system; checking....661
Fuel feed pump; specifications....667
Fuel feed pump; description....668
Feed pump pressure; checking....670
Fuel filter housing; description....672
Fuel pump; inspecting....675
Fuel pump (valves); inspecting....680
Fuel system; bleeding_{22-15}....682
Fuel system; bleeding_{21-55}....684
Feed pressure; PC test....687
Fuel filter; description....688
Water trap; description....690
Filter head D12D; description....691
Checking stalling speed....694
Unit injectors; specifications....697
Unit injector; Bosch; description....698
Unit injector; Delphi; description....700
Function of unit injectors....703
Unit injector; adjusting pretension....708
Unit injector; replacing....711
Injector shut off; manual....720
Overflow valve; checking....721
Injector sleeves; replacing....724
25 - INLET & EXHAUST SYSTEM....732
Air intake and filter....734
Charge-air cooling....735
Preheating coil....736
VEB; description....737
Rocker arm piston; D12C....743
VEB; activation....745
Exhaust pressure governor....747
Turbocharger; specifications....748
Turbocharger....749
Turbocharger; overview illustration ....750
Turbocharger; inspecting....752
Turbocharger; replacing....755
Air cleaner; preheating coil; specifications....760
Air cleaner; description....761
Preheating coil; replacing....762
Intercooler; specifications....765
Intercooler; description....766
Charge air cooler; replacing....767
Cooling fan motor; charge air cooler; checking_adjusting low rpm....775
Cooling fan motor; charge air cooler; checking_adjusting high rpm....779
Hydraulic cooling fan control; PC test ....783
Cooling system; tightening torques....784
Description....786
Cooling system; principle illustrations....788
Coolant circulation; description....790
Cooling system; flushing....792
Cooling system specifications....797
Radiator; description....799
Radiator; removing_{03-00}....800
Radiator; removing_{02-40}....807
Radiator; installing_{02-01}....815
Radiator; mounting_{01-41}....822
Coolant filter; changing....830
Radiator; adjusting....833
Coolant; changing....835
Thermostat; description....840
Coolant pump; description....842
Thermostat; primary system....844
Thermostat; primary system; description....845
Thermostat; secondary system....847
Thermostat; secondary system; description....848
Coolant pump; reconditioning....849
Fan system; description....856
Fan belt and_or alternator belt; checking and adjusting tension_{57-09}....857
Fan belt and_or alternator belt; checking and adjusting tension_{56-49}....860
Cooling fan motor; radiator; checking_adjusting low rpm....862
Cooling fan motor; radiator; checking_adjusting high rpm....866
Hydraulic cooling fan control; PC test....870
26 - COOLING SYSTEM....871
Cooling system; tightening torques....872
Description ....874
Cooling system; principle illustrations....876
Coolant circulation; description....878
Cooling system; flushing....880
Cooling system specifications....885
Radiator; description....887
Radiator; removing_{04-29}....888
Radiator; removing_{03-43}....895
Radiator; installing_{02-38}....903
Radiator; mounting_{01-53}....910
Coolant filter; changing....918
Radiator; adjusting....921
Coolant; changing....923
Thermostat; description....928
Coolant pump; description....930
Thermostat; primary system....932
Thermostat; primary system; description....933