Caterpillar 236D-299D2 Skid Steer, Multi Terrain & Compact Track Loader Workshop Repair Manual PDF - MCAT236D299DOPES.zip

The complete factory-issued service guide, featuring full Electrical Wiring Diagrams, covers Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2, 299D2 XHP, 257D, 277D, 287D, 297D, 297D XHP, 297D2, 297D2 XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2, and 272D2 XHP. It delivers every technical detail needed to service, troubleshoot, and fix these machines the way trained technicians do.

Contained within this workshop service & repair manual for Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2, 299D2 XHP, 257D, 277D, 287D, 297D, 297D XHP, 297D2, 297D2 XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2, 272D2 XHP, you will find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 1,773 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

Table of Contents

Air Inlet And Exhaust System

Basic Engine

Cooling System

Electrical And Starting System

Engine Arrangement

Frame And Body

Fuel System

Hydraulic System

Implements

Lubrication System

Machine Arrangement

Operator Station

Power Train

Schematics Hydraulic & Electrical

Service Equipment And Supplies

Torque Specifications

Undercarriage

Work Tools

MANUAL LIST:

UENR3966 - Schematic (272D, 272D XHP Skid Steer Loader, 297D, 297D XHP Multi Terrian Loader and 299D, 299D XHP Compact Track Loader Electrical System)

UENR4732 - Schematic (236D, 242D, 246D, 262D, 272D, and 272D XHP Skid Steer Loader 257D, 277D, and 287D Multi-Terrain Loader 259D, 279D, 289D, 299D, and 299D XHP Compact Track Loader Hydraulic System)

UENR3699 - Systems Operation (239D, 249D, 259D, 279D, 289D, 299D357200242XHP357200242D2 & 257D, 277D, 287D, 297D357200242XHP357200242D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2 Machine Electronic Control System)

Data Link

Electrical Input Components

Electrical Output Components

Electronic Control Module

Features

General Information

UENR3699 - Testing & Adjusting (239D, 249D, 259D, 279D, 289D, 299D357200242XHP357200242D2 & 257D, 277D, 287D, 297D357200242XHP357200242D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2 Machine Electronic Control System)

Calibration

Electrical Connector - Inspect

Electronic Control Module (ECM) - Configure

Electronic Control Module (ECM) - Flash Program

Electronic Control Module (ECM) - Replace

System Schematic

Wiring Harness (Open Circuit) - Test

Wiring Harness (Short Circuit) - Test

UENR3699 - Troubleshooting (239D, 249D, 259D, 279D, 289D, 299D357200242XHP357200242D2 & 257D, 277D, 287D, 297D357200242XHP357200242D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2 Machine Electronic Control System)

Connector Locations

Diagnostic Capabilities

Diagnostic Code List

Emerging Symptom Information

Event Code List

General Information

...

Motor Speed Is Unexpected

Power Supply Circuit of Electronic Control Module

Pulse Width Modulated Sensor

Service Tools

Starting System

Switch Circuits

Symptom Troubleshooting

Using Caterpillar Electronic Technician to Determine Diagnostic Codes

Using the Operator Monitor to Determine Diagnostic Codes

UENR3728 - Disassembly & Assembly (259D, 279D, 289D Compact Track Loaders & 257D, 277D, 287D Multi Terrain Loaders & 236D, 242D, 246D, 262D Skid Steer Loaders Engine Supplement)

Air Cleaner - Remove and Install

Alternator - Remove and Install

Battery and Battery Cable - Separate and Connect

Cab - Tilt

Coolant Tank - Remove and Install

Diesel Particulate Filter - Remove and Install

Electric Starting Motor - Remove and Install

Electronic Control Module (ECM) - Remove and Install

Engine Enclosure - Remove and Install

Engine - Remove and Install

Engine - Remove and Install

Fuel Filter and Water Separator - Remove and Install

Fuel Priming Pump - Remove and Install

Gear Motor (Fan) - Assemble

Gear Motor (Fan) - Disassemble

Gear Motor (Fan) - Remove and Install

Muffler - Remove and Install

Pump Drive Coupling - Remove and Install

Radiator and Hydraulic Oil Cooler - Remove and Install

System Pressure - Release

Turbocharger - Remove and Install

Water Pump - Remove and Install

Water Temperature Regulator - Remove and Install

UENR3729 - Specifications (259D, 279D, 289D, 299D357200242XHP357200242D2, 257D, 277D, 287D, 297D357200242XHP, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2)

Air Conditioner Lines

Air Conditioner - Mounting

Angle Blade Cylinder and Mounting

Angling Blade

Armrest and Mounting

Auger Drive

Auger Planetary

Auxiliary Hydraulic Lines

Bank Valve

Battery and Wiring Group

Bucket Lines

Cab Door

Control Manifold (Angling Blade)

Control Manifold

Control Manifold - Quick Coupler

Control Valve (Auxiliary)

Control Valve (Implement)

Control Valve (Lift)

Control Valve (Tilt)

Cylinder Mounting

Electrohydraulic Control (Joystick)

Engine Enclosure

Front Idler

Fuel Tank and Mounting

Fuel Tank

Gear Motor (Fan, Demand)

Gear Motor

Gear Pump

Governor Pedal

Heater Lines

Hydraulic Accumulator (Pilot Oil)

Hydraulic Cylinder

Hydraulic Lines

Hydraulic Oil Filter

Hydraulic Tank and Mounting

Hydraulic Tank

Hydrostatic Motor and Mounting

Idler Wheel

Lift Arm Group

Lift Cylinder

Lines (Lift Cylinder)

Lines (Tilt Cylinder)

Lines (Tilt Cylinder)

Loader Frame

Pilot Valve

Piston Motor (Hydrostatic)

Piston Pump (Hydrostatic)

Piston Pump (Work Tool) - High Flow

Piston Pump (Work Tool)

Pump Lines 1

Pump Lines 2

Pump Lines

Pump Lines

Quick Coupler

Refrigerant Compressor

Refrigerant Condenser and Mounting

Relief Valve (Lift Cylinder Head End)

Ride Control Accumulator

ROPS Mounting

Seat and Mounting

Solenoid Valve (Pilot Manifold)

Sprocket

Tandem Drive

Tilt Cylinder

Tire and Rim

Track Adjuster and Recoil

Track Drive

Track Idler

Track Roller Frame - LH

Track Roller Frame - RH

Track Roller - Triple Flange

Track Tensioner

Undercarriage

UENR3729 - Systems Operation (259D, 279D, 289D, 299D357200242XHP357200242D2, 257D, 277D, 287D, 297D357200242XHP, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2)

Control Valve (Work Tool) - High Flow XPS

Control Valve (Work Tool)

Control Valve (Work Tool) - Standard Flow

Electrohydraulic System

Engine Speed Control

Gear Pump - Charge Oil

General Information - High Flow

General Information - High Flow

General Information - High Flow XPS

General Information

General Information - Standard Flow

Hydraulic Fan System

Hydrostatic System

Low Pressure Fuel System

Piston Motor (Hydrostatic)

Piston Pump - High Flow (If Equipped)

Piston Pump - High Flow XPS (If Equipped)

Piston Pump (Hydrostatic)

Ride Control System - If Equipped

Tandem Drive and Axle

Undercarriage

Work Tool Hydraulic System - High Flow (If Equipped)

Work Tool Hydraulic System

Work Tool Hydraulic System - Standard Flow

UENR3729 - Testing & Adjusting (259D, 279D, 289D, 299D357200242XHP357200242D2, 257D, 277D, 287D, 297D357200242XHP, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2)

Accumulator (Pilot) - Test and Charge

Accumulator (Ride Control) - Test

Gear Motor (Fan) - Test

High Flow Hydraulic System - Test and Adjust - If Equipped

Hydraulic Oil Contamination - Test

Hydraulic Oil Temperature - Check

Hydraulic System Troubleshooting - Implement

Hydrostatic System - Flush and Fill

Hydrostatic System - Test and Adjust

Hydrostatic System Troubleshooting

Implement System - Test - Pressure

Line Relief Valve - Test

Machine Preparation

Main Relief Valve - Adjust

Operational Checks

Pilot System Pressure - Test

Pressure Tap Locations

Pump Flow - Test

Standard Flow Hydraulic System - Test and Adjust

System Pressure - Release

Visual Inspection

UENR3730 - Disassembly and Assembly (259D, 279D, 289D, 299D357200242XHP Compact Track Loaders, 257D, 277D, 287D, 297D357200242XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D357200242XHP Skid Steer Loaders Power Train)

Axle - Assemble - Heavy Duty

Axle - Assemble

Axle - Disassemble - Heavy Duty

Axle - Disassemble

Axle (Front) - Remove and Install

Axle (Rear) - Remove and Install

Axle - Remove and Install

Bogie Axle - Assemble

Bogie Axle - Disassemble

Bogie Wheel - Remove and Install - Axle

Bogie Wheel - Remove and Install

Chain (Drive) - Remove and Install

Chain (Drive) Tension - Adjust

Duo-Cone Seals - Install

Idler - Assemble

Idler Axle - Assemble

Idler Axle - Disassemble

Idler Axle - Remove and Install - Front

Idler Axle - Remove and Install

Idler Axle - Remove and Install - Rear

Idler - Disassemble

Idler - Remove and Install - Double Flange

Idler - Remove and Install

Idler - Remove and Install - Single Flange

Idler - Remove and Install - Triple Flange

Idler Wheel - Remove and Install

Piston Motor (Hydrostatic) - Assemble - CTL

Piston Motor (Hydrostatic) - Assemble - MTL

Piston Motor (Hydrostatic) - Assemble

Piston Motor (Hydrostatic) - Assemble - Single Speed SSL

Piston Motor (Hydrostatic) - Assemble - Two Speed SSL

Piston Motor (Hydrostatic) - Disassemble - CTL

Piston Motor (Hydrostatic) - Disassemble - MTL

Piston Motor (Hydrostatic) - Disassemble

Piston Motor (Hydrostatic) - Disassemble - Single Speed SSL

Piston Motor (Hydrostatic) - Disassemble - Two Speed SSL

Piston Motor (Hydrostatic) - Remove and Install - CTL

Piston Motor (Hydrostatic) - Remove and Install - MTL

Piston Motor (Hydrostatic) - Remove and Install - SSL

Piston Pump (Hydrostatic) - Assemble

Piston Pump (Hydrostatic) - Disassemble

Piston Pump (Hydrostatic) - Remove and Install

Recoil Spring and Track Adjuster - Remove and Install

Recoil Spring - Assemble

Recoil Spring - Disassemble

Sprocket - Remove and Install

System Pressure - Release

Tire and Rim - Remove and Install

Track - Detension and Tension

Track Drive - Assemble

Track Drive - Disassemble

Track Drive - Remove and Install

Track - Remove and Install

Track Roller - Remove and Install

Track (Rubber) - Detension and Tension

Track (Rubber) - Remove and Install

Track Tensioner - Remove and Install

Undercarriage - Remove and Install

UENR3731 - Disassembly and Assembly (259D, 279D, 289D, 299D357200242XHP Compact Track Loaders, 257D, 277D, 287D, 297D357200242XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D357200242XHP Skid Steer Loaders Machine Systems)

Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install

Air Conditioner and Heater - Remove and Install

Blower Motor - Remove and Install

Cab - Remove and Install - Extended Reach

Cab - Remove and Install - Radial Lift

Cab - Tilt

Control Valve (Work Tool) - Assemble - High Flow

Control Valve (Work Tool) - Assemble - Standard and High Flow

Control Valve (Work Tool) - Disassemble - High Flow

Control Valve (Work Tool) - Disassemble - Standard and High Flow

Control Valve (Work Tool) - Remove and Install - High Flow

Control Valve (Work Tool) - Remove and Install - Standard and High Flow

Control Valve (Work Tool) - Remove and Install - Standard Flow

Coupler Cylinder - Remove and Install

Electrohydraulic Control (Joystick) - Remove and Install

Fuel Tank - Remove and Install

Gas Spring - Remove and Install - Extended Reach

Gas Spring - Remove and Install - Radial Lift

Gear Pump - Assemble - Charge Pump

Gear Pump - Assemble - Standard Flow

Gear Pump - Disassemble - Charge Pump

Gear Pump - Disassemble - Standard Flow

Gear Pump - Remove and Install - Charge Pump

Gear Pump - Remove and Install - Standard Flow

Governor Pedal - Remove and Install

Hydraulic Accumulator (Pilot Oil) - Remove and Install