John Deere 210G 210GLC Excavator Operation & Test Service Manual TM12330 PDF - MJODTM12330.zip
This is the complete service manual for diagnostics, operation, and testing, featuring electrical wiring diagrams, covering the John Deere 210G and 210GLC (PIN: 1FF210GX__E520001-) (iT4/S3B) Excavators. It delivers the workshop-level details needed to maintain, troubleshoot, repair, and service these machines with the skill of a professional mechanic.
The John Deere 210G and 210GLC excavator workshop technical service manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12330 - John Deere 210G, 210GLC Excavator Technical Manual - Operation and Test.pdf
tm12331 - John Deere Excavatrices 210G et 210GLC.pdf
tm12332 - John Deere Excavadora 210G y 210GLC.pdf
Total Pages: 1,371 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Category: Operation and Test
Language: Spanish French English
Published on 2019/06/28
John Deere - Excavator - 1FF210GX__E520001 (iT4/S3B)
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
tm12330 - 210G and 210GLC Excavator
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Control Pattern Selector—If Equipped
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Inspect and Maintain ROPS
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Clean Exhaust Filter Safely
Section 9001: Diagnostics
Group 10: Main Controller (MCZ) Diagnostic Trouble Codes
Main Controller (MCZ) Diagnostic Trouble Codes
Controller Area Network 0 (CAN 0) Circuit Diagnostics
Controller Area Network 1 (CAN 1) Circuit Diagnostics
Interface Controller Area Network (N-CAN) Diagnostics
Engine Controller Area Network (Engine CAN) Diagnostics
011000.02 - Abnormal EEPROM
011001.02 - Abnormal RAM
011002.02 - Abnormal A/D Converter
011003.03 - Abnormal Sensor Voltage
011004.02 - CAN Communication Error 1
011005.02 - CAN Communication Error 2
011006.02 - Engine Controller Communication Error
011007.02 - (CAN 0) Data Converter Communication Error 1
011008.02 - (CAN 1) Data Converter Communication Error 2
011009.02 - (CAN 0) Monitor Controller Communication Error 1
011010.02 - (CAN 1) Monitor Controller Communication Error 2
011100.02 - Abnormal Engine Speed
011101.03 - Engine Control Dial Sensor Circuit High Input
011101.04 - Engine Control Dial Sensor Circuit Low
011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input
011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input
011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input
011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input
011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input
011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input
011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input
011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input
011301.03 - Swing Pilot Pressure Sensor Circuit High Input
011301.04 - Swing Pilot Pressure Sensor Circuit Low Input
011302.03 - Boom Up Pilot Pressure Sensor Circuit High Input
011302.04 - Boom Up Pilot Pressure Sensor Circuit Low Input
011303.03 - Arm In Pilot Pressure Sensor Circuit High Input
011303.04 - Arm In Pilot Pressure Sensor Circuit Low Input
011304.03 - Travel Pilot Pressure Sensor Circuit High Input
011304.04 - Travel Pilot Pressure Sensor Circuit Low Input
011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input
011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input
011400.02 - Pump 2 Flow Rate Limit Solenoid Valve Abnormal Feedback
011400.03 - Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current
011400.04 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Low Current
011401.02 - Torque Control Solenoid Valve Abnormal Feedback
011401.03 - Torque Control Solenoid Valve Feedback High Current
011401.04 - Torque Control Solenoid Valve Feedback Low Current
011402.02 - 3-Spool Solenoid Valve Unit (SF) Abnormal Feedback
011402.03 - 3-Spool Solenoid Valve Unit (SF) Feedback High Input
011402.04 - 3-Spool Solenoid Valve Unit (SF) Feedback Low Input
011403.02 - 3-Spool Solenoid Valve Unit (SC) Abnormal Feedback
011403.03 - 3-Spool Solenoid Valve Unit (SC) Feedback High Input
011403.04 - 3-Spool Solenoid Valve Unit (SC) Feedback Low Input
011404.02 - 3-Spool Solenoid Valve Unit (SG) Abnormal Feedback
011404.03 - 3-Spool Solenoid Valve Unit (SG) Feedback High Input
011404.04 - 3-Spool Solenoid Valve Unit (SG) Feedback Low Input
011408.02 - Exhaust Filter Regulator Solenoid (SJ) Feedback Current Abnormal
011408.03 - Exhaust Filter Regulator Solenoid (SJ) Feedback Current High
011408.04 - Exhaust Filter Regulator Solenoid (SJ) Feedback Current Low
011409.02 - Exhaust Filter Regulator Pump 1 Solenoid (SZ) Feedback Current Abnormal
011409.03 - Exhaust Filter Regulator Pump 1 Solenoid (SZ) Feedback Current High
011409.04 - Exhaust Filter Regulator Pump 1 Solenoid (SZ) Feedback Current Low
011457.02 - 2-Speed Activation Solenoid Disconnected or Not Present
011458.02 - Selector Valve Solenoid Valve Disconnected or Not Present
011459.02 - Idle Stop Relay Circuit Malfunction
011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input
011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input
020010.02 - Abnormal Exhaust Filter
020062.02 - Hydraulic Oil Temperature Alarm
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
000111.07 - Coolant Level Low—Moderately Severe Level
000111.17 - Coolant Level Low—Most Severe Level
000158.01 - Battery Voltage Low
000647.05 - Variable Speed Fan Solenoid Open Circuit
000647.06 - Variable Speed Fan Solenoid Short Circuit
000647.16 - Reversing Fan Switch Active Too Long
000676.05 - Glow Plug Relay Low Current
000676.06 - Glow Plug Relay High Current
000676.14 - Glow Plug Relay Output Low When Relay Active
000676.31 - Glow Plug Relay Output High When Relay Not Active
000898.09 - Requested Speed/Speed Limit
001638.09 - Hydraulic Temperature
001639.00 - Fan Speed High—Most Severe Level
001639.01 - Fan Speed Low—Most Severe Level
001639.18 - Fan Speed Low—Moderately Severe Level
003701.14 - Exhaust Filter Cleaning Not Required
005484.05 - Reversing Fan Solenoid Open Circuit
005484.06 - Reversing Fan Solenoid Short Circuit
Group 30: Monitor Controller (DSZ) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
013002.02 - ECU Communication Error
013003.02 - Main Controller (MCZ) Communication Error 1
013004.02 - Main Controller (MCZ) Communication Error 2
013005.02 - Monitor Controller (DSZ) Communication Error 1
013006.02 - Monitor Controller (DSZ) Communication Error 2
013007.02 - Machine Controller (BCZ) Communication Error
020113.02 - System Error Alarm
Group 40: Information Controller (ICZ) Diagnostic Trouble Codes
Information Controller (ICZ) Diagnostic Trouble Codes
013303.02 - Abnormal Monitor Internal Temperature Sensor
013304.02 - Alternator Alarm
013310.03 - Shorted Circuit in Coolant Temperature Sensor
013311.03 - Fuel Level Sensor Open Circuit
013311.04 - Fuel Level Sensor Shorted Circuit
013334.02 - Radiator Coolant Error
014001.02 - Flash Memory Read/Write Error
014002.02 - External RAM Read/Write Error
014003.02 - Abnormal EEPROM
014006.02 - Communication Terminal:Communication Error
014008.02 - Abnormal Internal RAM
014021.02 - Communication Terminal Security Error
014022.02 - SIM Card Error
014023.02 - Security Error
020100.02 - Overheat Alarm
020101.02 - Engine Warning Alarm
020102.02 - Engine Oil Pressure Alarm
020105.02 - Hydraulic Oil Filter Restriction Alarm
020106.02 - Air Cleaner Restriction Alarm
020107.02 - Water Separator Alarm
020109.02 - Pilot Control Shut-Off Lever Alarm
020110.02 - Fuel Filter Restriction Alarm
020114.02 - Overheat Alarm
020133.02 - Crane Function Alarm
020137.02 - Exhaust Filter Alarm
020141.02 - Exhaust Temperature Alarm
020142.02 - Intake Air Temperature Alarm
020145.02 - Boost Temperature Increase Alarm
020146.02 - Fuel Temperature Increase Alarm
020149.02 - EGR Gas Temperature Alarm
Group 50: Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
11 - Open Circuit in Air Recirculation Sensor
12 - Short-Circuited Air Recirculation Sensor
13 - Open Circuit in Ambient Air Temperature Sensor
14 - Short-Circuited Ambient Air Temperature Sensor
18 - Short-Circuited Solar Radiation Sensor
21 - Open Circuit in Air Conditioner Freeze Control Switch
22 - Short-Circuited Air Conditioner Freeze Control Switch
43 - Abnormal Air Conditioner and Heater Blower Port Change Servomotor
44 - Abnormal Air Conditioner and Heater Mixer Servomotor
51 - Abnormal Air Conditioner High/Low Pressure Switch
91 - Communication Error
92 - CAN Bus Off Error
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout
Section 9010: Engine
Group 05: Theory of Operation
Engine Identification
John Deere Engine
Engine Fuel System Component Location
Engine Cooling System Component Location
Cold Weather Starting Aid
Engine Speed Control System Operation
Group 15: Diagnostic Information
John Deere Engine
Group 20: Adjustments
John Deere Engine
Group 25: Tests
John Deere Engine
Radiator Temperature Differential Check
Section 9015: Electrical System
Group 05: System Information
Electrical Diagram Information
Group 10: System Diagrams
Explanation of Wire Markings
Fuse and Relay Specifications
System Functional Schematic, Component Location, and Wiring Diagram Master Legend
System Functional Schematic
Cab Harness (W1) Component Location
Cab Harness (W1) Wiring Diagram
Machine Harness (W2) Component Location
Machine Harness (W2) Wiring Diagram
Monitor Harness (W3) Component Location
Monitor Harness (W3) Wiring Diagram
Engine Harness (W4) Component Location
Engine Harness (W4) Wiring Diagram
Engine Interface Harness (W5) Component Location
Engine Interface Harness (W5) Wiring Diagram
Front Engine Harness (W7) Component Location
Front Engine Harness (W7) Wiring Diagram
Pump Harness (W8) Component Location
Pump Harness (W8) Wiring Diagram
Exhaust Filter Parked Cleaning Switch Harness (W9) Component Location
Exhaust Filter Parked Cleaning Switch Harness (W9) Wiring Diagram
Service ADVISOR™ Remote (SAR) Harness (W10) Component Location
Service ADVISOR™ Remote (SAR) Switch Harness (W10) Wiring Diagram
Pilot Shutoff Switch Harness (W11) Component Location
Pilot Shutoff Switch Harness (W11) Wiring Diagram
Service ADVISOR™ Remote (SAR) Switch Resistor Harness (W12) Component Location
Service ADVISOR™ Remote (SAR) Switch Resistor Harness (W12) Wiring Diagram (S.N. 522713— )
Auxiliary Fuse Box Harness (W13) Component Location
Auxiliary Fuse Box Harness (W13) Wiring Diagram
Heated Air Seat Harness (W14) Component Location
Heated Air Seat Harness (W14) Wiring Diagram
Multi-Function Pilot Control Lever Harness (W15) Component Location
Multi-Function Pilot Control Lever Harness (W15) Wiring Diagram
Travel Alarm Cancel Switch Harness (W16) Component Location
Travel Alarm Cancel Switch Harness (W16) Wiring Diagram
Attachment Harness (W17) Component Location
Attachment Harness (W17) Wiring Diagram
Rear Camera Harness (W19) Component Location
Rear Camera Harness (W19) Wiring Diagram
Pilot Shutoff Valve Harness (W21) Component Location
Pilot Shutoff Valve Harness (W21) Wiring Diagram