Caterpillar C13 C15 C18 Engines Workshop Repair Service Manual PDF C-13 EPA07 Wiring Diagrams - MCATC13C18OPEK.zip

This is a full workshop and repair guide for Caterpillar C13, C15, and C18 Series Engines, complete with Electrical Wiring Diagrams. It delivers the technical data professionals rely on to service, troubleshoot, fix, and rebuild these engines at a mechanic's level.

Inside the Caterpillar C13, C15, and C18 Series Engines workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 2,973 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

KENR6689 - Schematic (C13 On-highway Engine Electrical System).pdf

RENR7934 - Schematic (C18 Generator Set with EMCPII, EMCPII+, and EMCP3 Electrical System).pdf

SEBU8013 - Operation & Maintenance Manual (C18 Marine Generator Set).pdf

SENR9706 - Troubleshooting (C13, C15, & C18 Generator Set Engines).pdf

SENR9707 - Specifications (C13, C15, & C18 Generator Set Engines).pdf

SENR9708 - Systems Operation (C13, C15, & C18 Generator Set Engines).pdf

SENR9708 - Testing & Adjusting (C13, C15, & C18 Generator Set Engines).pdf

UENR179 - Disassembly & Assembly (C18 Marine Engines).pdf

UENR0179 - Disassembly & Assembly (C18 Marine Engines).pdf

UENR1201 - Schematic (C15, C18 Industrial Engines Electrical System)..pdf

UENR2648 - Schematic (C18 SCAC Marine Genset Electrical System).pdf

UENR3201 - Schematic (C18 and C32 (Commercial) Alarm and Protection Electrical System).pdf

UENR3226 - Schematic (C18 SCAC Marine Radiator Genset Electrical System).pdf

UENR3426 - Specifications (C18 Marine Auxiliary & Marine Generator Set Engines).pdf

UENR3427 - Systems Operation (C18 Marine Auxiliary and Marine Generator Set Engines).pdf

UENR3427 - Testing & Adjusting (C18 Marine Auxiliary and Marine Generator Set Engines).pdf

UENR5917 - Schematic (C18 SCAC Non-MCS Marine Genset Electrical System).pdf

UENR8252 - Schematic (C18 SCAC Marine Radiator Genset Electrical System).pdf

Caterpillar C-13 & C-15 (EPA07) Troubleshooting (2007 Volvo VNL).pdf

Caterpillar C-13 (EPA07) Cooling System (2009 Volvo VNL).pdf

Caterpillar C-13 (EPA07) Electrical System (2007 Volvo VNL).pdf

Caterpillar C-13 (EPA07) Engine Brake (2009 Volvo VNL).pdf

Caterpillar C-13 (EPA07) Fuel System (2009 Volvo VNL).pdf

Caterpillar C-13 (EPA07) Intake, Exhaust & Turbocharger.pdf

Caterpillar C-13 (EPA07) Lubrication System (2007 Volvo VNL).pdf

Caterpillar C-13 (EPA07) Mechanical (2008 Peterbilt 389).pdf

Caterpillar C-13 (EPA07) Mechanical (2009 Volvo VNL).pdf

MAIN SECTIONS

Caterpillar C-13 & C-15 (EPA07) Troubleshooting (2007 Volvo VNL).....3

Caterpillar C-13 (EPA07) Cooling System (2009 Volvo VNL).....446

Caterpillar C-13 (EPA07) Electrical System (2007 Volvo VNL).....468

Caterpillar C-13 (EPA07) Engine Brake (2009 Volvo VNL).....480

Caterpillar C-13 (EPA07) Fuel System (2009 Volvo VNL).....487

Caterpillar C-13 (EPA07) Intake, Exhaust & Turbocharger.....516

Caterpillar C-13 (EPA07) Lubrication System (2007 Volvo VNL).....583

Caterpillar C-13 (EPA07) Mechanical (2008 Peterbilt 389).....598

Caterpillar C-13 (EPA07) Mechanical (2009 Volvo VNL).....667

KENR6689 - Schematic (C13 On-highway Engine Electrical System).....742

RENR7934 - Schematic (C18 Generator Set with EMCPII, EMCPII+, and EMCP3 Electrical System).....744

Collage.....745

Main.....787

SEBU8013 - Operation & Maintenance Manual (C18 Marine Generator Set).....793

SENR9706 - Troubleshooting (C13, C15, & C18 Generator Set Engines).....993

5 Volt Engine Pressure Sensor Supply Circuit - Test.....996

Alternator - Noisy Operation.....1004

Battery.....1006

CAN Data Link Circuit - Test.....1008

CID 0001 FMI 11 Cylinder #1 Injector fault.....1014

Can Not Reach Top Engine RPM.....1015

Cat Data Link Circuit - Test.....1018

Coolant Temperature Is Too High.....1022

Coolant in Engine Oil.....1026

Customer Passwords.....1029

Diagnostic Codes.....1031

E009 High Altitude Derate.....1036

E096 High Fuel Pressure.....1038

E194 High Exhaust Temperature.....1040

E197 High Engine Oil Temperature.....1043

E198 Low Fuel Pressure.....1045

E199 Low Coolant Temperature.....1047

E255 Diagnostic Reset.....1050

E264 Emergency Stop Activated.....1052

E360 Low Engine Oil Pressure.....1054

E361 High Engine Coolant Temperature.....1057

E362 Engine Overspeed.....1059

E368 High Intake Manifold Air Temperature.....1061

ECM Will Not Accept Factory Passwords.....1063

ECM Will Not Communicate with Other Systems or Display Modules.....1065

Electrical Connectors - Inspect.....1067

Electrical Power Supply Circuit - Test.....1079

Electronic Service Tool Will Not Communicate with ECM.....1087

Electronic Service Tools.....1091

Engine Cranks but Will Not Start.....1102

Engine Has Early Wear.....1104

Engine Misfires, Runs Rough or Is Unstable.....1107

Engine Oil Temperature Is Too High.....1110

Engine Oil in Cooling System.....1113

Engine Oil in Exhaust System.....1115

Engine Pressure Sensor Open or Short Circuit - Test.....1117

Engine Shutdown Switch Circuit - Test.....1128

Engine SpeedTiming Sensor - Calibrate.....1135

Engine SpeedTiming Sensor Circuit - Test.....1144

Engine Stalls at Low RPM.....1158

Engine Temperature Sensor Open or Short Circuit - Test.....1161

Engine Vibration.....1171

Engine Will Not Crank.....1173

Engine Wiring Information.....1176

Ether Injection System - Test.....1179

Event Codes.....1189

Excessive Black Smoke.....1193

Excessive Engine Oil Consumption.....1196

Excessive Fuel Consumption.....1199

Excessive Valve Lash.....1203

Excessive White Smoke.....1205

Factory Passwords.....1208

Flash Programming.....1210

Fuel Dilution of Engine Oil.....1212

Fuel in Cooling System.....1215

Injector Code - Calibrate.....1217

Injector Solenoid Circuit - Test.....1220

Intermittent Engine Shutdown.....1233

Intermittent Low Power or Power Cutout.....1237

Low Engine Oil Pressure.....1239

Low PowerPoor or No Response to Throttle.....1243

Mechanical Noise (Knock) in Engine.....1246

Noise Coming from Cylinder.....1249

Poor Acceleration or Response.....1252

Programming Parameters.....1255

Replacing the ECM.....1256

Self-Diagnostics.....1260

Sensors and Electrical Connectors.....1262

Service Information Report.....1267

Speed Control (Switch) - Test.....1269

Switch Circuits - Test.....1277

System Configuration Parameters.....1284

System Overview.....1299

SENR9707 - Specifications (C13, C15, & C18 Generator Set Engines).....1302

Alternator and Regulator 1.....1307

Alternator and Regulator 2.....1311

Atmospheric Pressure Sensor 1.....1314

Atmospheric Pressure Sensor 2.....1317

Belt Tension Chart.....1320

Belt Tightener 1.....1324

Belt Tightener 2.....1327

Belt Tightener 3.....1329

Camshaft 1.....1332

Camshaft 2.....1336

Camshaft 3.....1339

Connecting Rod Bearing Journal.....1343

Connecting Rod.....1346

Coolant Temperature Sensor 1.....1350

Coolant Temperature Sensor 2.....1353

Cover Group (Front Housing).....1355

Crankshaft 1.....1357

Crankshaft 2.....1360

Cylinder Block 1.....1364

Cylinder Block 2.....1369

Cylinder Block 3.....1374

Cylinder Head Valves.....1378

Cylinder Head.....1382

Cylinder Liner 1.....1390

Cylinder Liner 2.....1394

Electric Starting Motor 1.....1397

Electric Starting Motor 2.....1400

Electric Starting Motor 3.....1404

Electric Starting Motor 4.....1407

Electronic Control Wiring Group.....1410

Electronic Unit Injector Mechanism 1.....1413

Electronic Unit Injector Mechanism 2.....1416

Electronic Unit Injector Rocker Arm 1.....1418

Electronic Unit Injector Rocker Arm 2.....1421

Electronic Unit Injector Rocker Arm.....1424

Engine Design 1.....1427

Engine Design 2.....1430

Engine Design 3.....1433

Engine Oil Filter Base 1.....1437

Engine Oil Filter Base 2.....1440

Engine Oil Pan 1.....1443

Engine Oil Pan 2.....1447

Engine Oil Pan 3.....1451

Engine Oil Pan 4.....1457

Engine Oil Pan 5.....1460

Engine Oil Pressure Sensor 1.....1463

Engine Oil Pressure Sensor 2.....1466

Engine Oil Pressure Sensor 3.....1469

Engine Oil Pump 1.....1472

Engine Oil Pump 2.....1476

Engine Oil Temperature Sensor - If Equipped.....1479

Engine Oil Temperature Sensor 1.....1481

Engine Oil Temperature Sensor 2.....1484

Exhaust Elbow.....1487

Exhaust Manifold 1.....1490

Exhaust Manifold 2.....1493

Exhaust Manifold 3.....1496

Exhaust Manifold 4.....1499

Exhaust Manifold 5.....1502

Exhaust Manifold Shield.....1505

Fan Drive.....1507

Flywheel 1.....1509

Flywheel 2.....1511

Flywheel 3.....1513

Flywheel Housing 1.....1516

Flywheel Housing.....1520

Fuel Filter Base 1.....1524

Fuel Filter Base 2.....1527

Fuel Filter Base 3.....1529

Fuel Pressure Sensor 1.....1531

Fuel Pressure Sensor 2.....1534

Fuel Pressure Sensor 3.....1537

Fuel Priming Pump and Secondary Fuel Filter.....1540

Fuel Priming Pump.....1543

Fuel Temperature Sensor 1.....1546

Fuel Temperature Sensor 2.....1549

Fuel Transfer Pump 1.....1552

Fuel Transfer Pump 2.....1556

Gear Group (Front) 1.....1558

Gear Group (Front) 2.....1564

Housing (Front) 1.....1570

Housing (Front) 2.....1574

Housing (Front) 3.....1577

Inlet Air Temperature Sensor 1.....1582

Inlet Air Temperature Sensor 2.....1585

Inlet Air Temperature Sensor 3.....1587

Inlet Manifold Air Pressure Sensor.....1590

Magnetic Pickup 1.....1592

Magnetic Pickup 2.....1594

Magnetic Pickup 3.....1597

Main Bearing Journal 1.....1599

Main Bearing Journal 2.....1601

Piston and Rings 1.....1604

Piston and Rings 2.....1608

Piston and Rings 3.....1612

Piston and Rings 4.....1616

SpeedTiming Sensor 1.....1619

SpeedTiming Sensor 2.....1622

SpeedTiming Sensor 3.....1624

SpeedTiming Sensor 4.....1627

SpeedTiming Sensor 5.....1630

Turbocharger 1.....1634

Turbocharger 2.....1637

Turbocharger 3.....1640

Turbocharger 4.....1643

Turbocharger 5.....1646

Turbocharger Oil Lines.....1648

Turbocharger Outlet Pressure Sensor 1.....1651

Turbocharger Outlet Pressure Sensor 2.....1654

Turbocharger Outlet Pressure Sensor 3.....1656

Valve Mechanism Cover 1.....1659

Valve Mechanism Cover 2.....1663

Valve Mechanism Cover 3.....1665

Valve Mechanism.....1669

Vibration Damper and Pulley 1.....1673

Vibration Damper and Pulley 2.....1675

Vibration Damper and Pulley 3.....1677

Vibration Damper and Pulley 4.....1679

Water Pump 1.....1682

Water Pump 2.....1685

Water Pump 3.....1688

Water Pump 4.....1691

Water Temperature Regulator 1.....1693

Water Temperature Regulator 2.....1696

SENR9708 - Systems Operation (C13, C15, & C18 Generator Set Engines).....1698

Air Inlet and Exhaust System.....1699

Basic Engine.....1705

Cooling System.....1707

Electrical System.....1710

Electronic Control System Components.....1717

Fuel System.....1721

General Information.....1728

Lubrication System.....1730

SENR9708 - Testing & Adjusting (C13, C15, & C18 Generator Set Engines).....1736

Aftercooler - Test.....1738

Air Inlet and Exhaust System - Inspect.....1744

Air in Fuel - Test.....1754

Battery - Test.....1757

Charging System - Test.....1760

Connecting Rod Bearings - Inspect.....1765

Cooling System - Check - Overheating.....1766

Cooling System - Inspect.....1770

Cooling System - Test.....1772

Cylinder Block - Inspect.....1782

Cylinder Liner Projection - Inspect.....1784

Electric Starting System - Test.....1792

Electronic Unit Injector - Adjust.....1793

Electronic Unit Injector - Test.....1796

Engine Crankcase Pressure (Blowby) - Test.....1798

Engine Oil Pressure - Test.....1800

Engine Oil Pump - Inspect.....1808

Engine Valve Lash - InspectAdjust.....1809

Excessive Bearing Wear - Inspect.....1813

Excessive Engine Oil Consumption - Inspect.....1814

Exhaust Temperature - Test.....1816

Finding Top Center Position for No. 1 Piston.....1817

Flywheel - Inspect.....1821

Flywheel Housing - Inspect.....1824

Fuel Quality - Test.....1829

Fuel System - Inspect.....1831

Fuel System - Prime.....1832

Fuel System Pressure - Test.....1838

Gear Group (Front) - Time.....1842

Increased Engine Oil Temperature - Inspect.....1852

Inlet Manifold Pressure - Test.....1853

Main Bearings - Inspect.....1856

Pinion Clearance - Adjust.....1857

Piston Ring Groove - Inspect.....1859

Turbocharger - Inspect.....1860