John Deere 5083E 5093E 5101E Limited Tractors Diagnostic & Tests Technical Manual TM112419 PDF - MJODTM112419.zip
A full Diagnostics & Tests service guide, complete with Electrical Wiring Diagrams, covering the John Deere 5083E Limited, 5093E Limited, and 5101E Limited tractors, along with the 5083E, 5093E, and 5101E models (both Tier 2/Stage II and Tier 3/Stage IIIA versions). It contains everything a professional technician needs to maintain, troubleshoot, and repair these machines.
The John Deere 5083E, 5083E Limited, 5093E, 5093E Limited, 5101E, and 5101E Limited service and operational testing manual features:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm112419 - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Diagnostic Technical Manual.pdf
tm112419 - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Diagnostic Technical Manual.epub
Total Pages: 1,987 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
General Specifications
General References
Diagnostic Trouble Codes
CCU Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Engines
Fuel and Air
Electrical
Control Units
PowrReverser™ Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Station
System Diagnosis
Starting, Charging and Start Aid
PowrReverser™ Transmission
Differential Lock
MFWD
Rear PTO
Steering
Rear Brakes
Rear SCV System Diagnosis
Mid-Mount Control Valve System Diagnosis
Rear Hitch System Diagnosis
Air Conditioning
Engines
General Information
Tests and Adjustments
Engine System Theory of Operation
Fuel and Air
General Information
Fuel and Air Theory of Operation
Electrical System-Vehicle Electrical Center (VEC)
Vehicle Electrical Center and Fuse/Relay Block
Tests and Adjustments
Theory of Operation
Functional Schematics
Connector Information
Electrical System-Load Center ( -Aug 2012)
Load Center and Fuse/Relay Block ( -Aug 2012)
Tests and Adjustments ( -Aug 2012)
Theory of Operation ( -Aug 2012)
Functional Schematics ( -Aug 2012)
Connector Information ( -Aug 2012)
Electrical System-Load Center (Aug 2012- )
Load Center and Fuse/Relay Block (Aug 2012- )
Test and Adjustments (Aug 2012- )
Theory of Operation (Aug 2012- )
Functional Schematics (Aug 2012- )
Connector Information (Aug 2012- )
Control Units
General References
Tests and Adjustments
CCU
PTR
PowrReverser™ Transmission
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Drive Systems
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Steering and Brakes
General Information
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
Hydraulics ( -Aug 2011)
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Hydraulics (Aug 2011- )
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Operator's Station
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Service Tools
Dealer-Fabricated Tools
Service Tools and Kits
tm112419 - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2/Stage II and Tier 3/Stage IIIA) Tractors Diagnostic Technical Manual
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service and Operate Chemical Sprayers Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Decommissioning: Proper Recycling and Disposal of Fluids and Components
Prevent Machine Runaway
Handle Starting Fluid Safely
Service Cooling System Safely
Stay Clear of Rotating Drivelines
Protect Against High Pressure Spray
Construct Dealer-Made Tools Safely
Clean Vehicle of Hazardous Pesticides
Live With Safety
Group 10: General Specifications
General Specifications
General Reference List
Group 15: General References
Regions and Country Versions
Bolt and Cap Screw Torque Values
Glossary of Terms
JIC Hydraulic Symbols
Wiring Diagram and Schematic Information
Electrical Schematic Symbols
Reading Wiring Schematics and Diagrams
Visually Inspect Electrical System
Seven-Step Electrical Procedure
Using a Probe Light
Circuit Types
Circuit Malfunctions
Troubleshooting Circuit Malfunctions
Understanding Electrical vs. Electronic Circuits
Intermittent Electronic Problems
Relay Circuit Types
Using a Digital Multimeter
Troubleshooting Unresolved Problems
Section 211: Diagnostic Trouble Codes
Group CCU: CCU Code Diagnostics
CCU 000629.12 - CCU Control Unit Fault
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001883.00 - Rear PTO Overspeed
CCU 001883.01 - Rear PTO Underspeed
CCU 524016.04 - CCU Switched Supply Voltage Low
CCU 524224.14 - Rear PTO Disabled
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
Group PTR: PTR Code Diagnostics
PTR 000168.01 - PTR Unswitched Supply Voltage Low
PTR 000190.18 - Engine Speed Low
PTR 000191.00 - Transmission Overspeed During Calibration
PTR 000191.17 - Transmission Underspeed
PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict
PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict
PTR 000628.02 - EOL Data Fault
PTR 000630.07 - PTR Calibration Fault/Tractor Movement
PTR 000630.14 - PTR Not Calibrated
PTR 000734.05 - Forward Solenoid Circuit Fault
PTR 000735.05 - Reverse Solenoid Circuit Fault
PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High
PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low
PTR 001079.03 - Sensor Reference Circuit Voltage High
PTR 001079.04 - Sensor Reference Circuit Voltage Low
PTR 001504.30 - Seat Switch Circuit Fault
PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear
PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command
PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear
PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault
PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict
PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High
PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, Neutral Recoverable
PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low
PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, Neutral Recoverable
PTR 524060.03 - Transmission Enable Signal High During Operation
PTR 524060.04 - Transmission Enable Signal Low During Operation
PTR 524081.31 - Come-Home Mode Active
PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal
PTR 524230.05 - Enable Proportional Valve Circuit Fault
PTR 524230.07 - Enable Valve Stuck Open
PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High
PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low
Section 212: Observable Symptoms
Group 20: Engines
Engine Problems
Group 30: Fuel and Air
Fuel and Air Problems
Group 40: Electrical
Electrical System Identification
12-Volt Electrical Problems
Connector Problems
Group 45: Control Units
Electronic Problems
Group 55: PowrReverser™ Transmissions
PowrReverser™ Transmission Problems
Group 56: Drive Systems
Drive System Problems
Group 60: Steering and Brakes
Steering and Brake System Problems
Group 70: Hydraulics
Hitch Problems
Selective Control Valve Problems
Group 90: Operator Station
Air Conditioning Problems
Section 213: System Diagnosis
Group 40: Starting, Charging and Start Aid
Starting, Charging and Start Aid System Diagnosis
Starting, Charging and Start Aid System Diagnosis—Load Center
Group 55: PowrReverser™ Transmission
PowrReverser™ Transmission System Diagnosis
Group 56A: Differential Lock
Differential Lock System Diagnosis
Group 56B: MFWD
MFWD System Diagnosis
Group 56C: Rear PTO
Rear Mechanical PTO System Diagnosis
Rear ElectroHydraulic PTO System Diagnosis
Group 60A: Steering
Steering System Diagnosis
Group 60B: Rear Brakes
Rear Brake System Diagnosis
Group 70A: Rear SCV System Diagnosis
Single and Dual Rear SCV System Diagnosis
Single and Dual Rear SCV System Diagnosis—Later Version
Triple Deluxe Rear SCV System Diagnosis
Group 70B: Mid-Mount Control Valve System Diagnosis
Triple Mid-Mount Control Valve System Diagnosis
Dual Mid-Mount Control Valve System Diagnosis
Triple Mid-Mount Control Valve System Diagnosis—Later Version
Dual Mid-Mount Control Valve System Diagnosis—Later Version
Group 70C: Rear Hitch System Diagnosis
Rear Mechanical Hitch System Diagnosis
Rear Mechanical Hitch System Diagnosis—Later Version
Group 90: Air Conditioning
Air Conditioning System Diagnosis
Section 220: Engines
Group 05: General Information
John Deere Engine Repair—Use Component Technical Manual
General Engine Specifications
List of All Tractor-Specific Engine Information
Group 15: Tests and Adjustments
Throttle Lever Adjustment—Cab
Throttle Lever Adjustment—Open Operator Station
Group 20: Engine System Theory of Operation
Overview of 5083E Limited, 5093E Limited, and 5101E Limited Tractor Engines ( -Aug 2012)
Overview of 5083E, 5093E, and 5101E Tractor Engines (Aug 2012- )
Section 230: Fuel and Air
Group 05: General Information
John Deere Engine Fuel Systems Repair—Use Component Technical Manual
Group 20: Fuel and Air Theory of Operation
Fuel System Operation—5083E Limited, and 5093E Limited (Tier 2)
Fuel System Operation— 5101E Limited (Tier 2)
Fuel System Operation—5083E Limited, 5093E, and 5101E Limited (Tier 3)
Fuel System Operation—5083E, 5093E, and 5101E—Open Operator Station
Air Intake System Operation (Tier 2)
Air Intake System Operation (Tier 3)
Section 240: Electrical System—Vehicle Electrical Center (VEC)
Group 05: Vehicle Electrical Center and Fuse/Relay Block
Vehicle Electrical Center and Fuse/Relay Block Diagram Listing
Vehicle Electrical Center (VEC)
HVAC and Wiper Fuse/Relay Block
Fuse Block
Center Console Relays