Bobcat S70 S100 Skid-Steer Loaders Workshop Repair Service and Operation Maintenance Manual PDF - MBOBS70S100.zip
A full-service repair manual featuring electrical wiring diagrams for the Bobcat S70 and S100 Skid-Steer, packed with the technical details needed to maintain, troubleshoot, fix, and service your machine the way professional technicians do.
The Bobcat Skid-Steer Loaders S70, S100 workshop service repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
6904925 (8-07) - S100 Skid-Steer Loader Operation & Maintenance Manual.pdf
6904925 (9-12) - S100 Skid-Steer Loader Operation & Maintenance Manual.pdf
6904926 (1-09) - S100 Skid-Steer Loader Service Manual.pdf
6904926 (4-11) - S100 Skid-Steer Loader Service Manual.pdf
6904926 (9-08) - S100 Skid-Steer Loader Service Manual.pdf
6904926 (10-12) - S100 Skid-Steer Loader Service Manual.pdf
6986660 (5-14) - S70 Skid-Steer Loader Operation & Maintenance Manual.pdf
6986660 (11-10) - S70 Skid-Steer Loader Operation & Maintenance Manual.pdf
6986662 (2-09) - S70 Skid-Steer Loader Service Manual.pdf
6986662 (4-14) - S70 Skid-Steer Loader Service Manual.pdf
6987130 (9-12) - S100 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987130 (10-09) - S100 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987131 (3-09) - S100 Skid-Steer Loader Service Manual.pdf
6987131 (4-11) - S100 Skid-Steer Loader Service Manual.pdf
6987131 (10-12) - S100 Skid-Steer Loader Service Manual.pdf
6987370 (5-14) - S100 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987370 (11-10) - S100 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987401 (1-11) - S100 Skid-Steer Loader Service Manual.pdf
6987401 (4-11) - S100 Skid-Steer Loader Service Manual.pdf
6987401 (10-12) - S100 Skid-Steer Loader Service Manual.pdf
6987402 (5-14) - S100 Skid-Steer Loader Operation & Maintenance Manual.pdf
6987403 (10-12) - S100 Skid-Steer Loader Service Manual.pdf
Total Pages: 8,592 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
6904925 (8-07) - S100 Skid-Steer Loader Operation & Maintenance Manual....1
OPERATOR SAFETY WARNINGS....3
CONTENTS....5
FOREWORD....7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED....9
REGULAR MAINTENANCE ITEMS....9
SERIAL NUMBER LOCATIONS....10
Loader Serial Number....10
Engine Serial Number....10
LOADER IDENTIFICATION....11
FEATURES, ACCESSORIES AND ATTACHMENTS....12
Buckets Available....13
Attachments....13
Special Applications Kit....14
SAFETY & TRAINING RESOURCES....15
SAFETY INSTRUCTIONS....17
Before Operation....17
Safe Operation Is The Operator?s Responsibility....18
Safe Operation Needs A Qualified Operator....18
Fire Prevention....19
MACHINE SIGNS (DECALS)....20
PUBLICATIONS AND TRAINING RESOURCES....22
OPERATING INSTRUCTIONS....23
INSTRUMENT PANEL IDENTIFICATION....25
Left Panel....25
Display Screen Functions....26
Right Instrument Panel (Key Switch)....26
Cab Light....26
Option And Field Accessory Panels....27
HORN (OPTION)....28
Operation....28
SEAT BAR RESTRAINT SYSTEM....28
Operation....28
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....29
Operation....29
LIFT ARM BYPASS CONTROL....30
Operation....30
TRACTION LOCK OVERRIDE....30
Operation....30
BACK-UP ALARM SYSTEM....31
Operation....31
ENGINE SPEED CONTROL....31
Operation....31
PARKING BRAKE....31
Operation....31
DRIVING AND STEERING THE LOADER....32
Operation....32
Stopping The Loader....32
HYDRAULIC CONTROLS....33
Description....33
Bucket Position Valve Operation (If Equipped)....33
Auxiliary Control Lockout....33
Auxiliary Hydraulics....34
Relieving Hydraulic Pressure (Loader and Attachment)....34
Quick Couplers....34
DAILY INSPECTION....35
Daily Inspection And Maintenance....36
PRE-STARTING PROCEDURE....37
Entering The Loader....37
Operation & Maintenance Manual and Operator?s Handbook Locations....37
Seat Adjustment....37
Seat Belt Adjustment....38
Seat Bar....39
STARTING THE ENGINE....39
Key Switch....39
Warming The Hydraulic / Hydrostatic System....41
Cold Temperature Starting....41
MONITORING THE DISPLAY PANELS....42
Left Panel....42
Warning And Shutdown....42
STOPPING THE ENGINE AND LEAVING THE LOADER....43
Procedure....43
Emergency Exit....44
ATTACHMENTS....45
Choosing The Correct Bucket....45
Pallet Forks....45
Installing And Removing The Attachment....46
OPERATING PROCEDURE....48
Inspecting The Work Area....48
Operating With A Full Bucket....48
Operating With An Empty Bucket....49
Filling And Emptying The Bucket....50
Leveling The Ground Using Float....51
Digging And Filling A Hole....51
TOWING THE LOADER....52
Procedure....52
LIFTING THE LOADER....53
Single Point Lift....53
TRANSPORTING THE LOADER ON A TRAILER....54
Loading And Unloading....54
Fastening....54
PREVENTIVE MAINTENANCE....55
MAINTENANCE SAFETY....59
SERVICE SCHEDULE....61
Chart....61
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....62
Inspecting The BICS Controller (Engine STOPPED - Key ON)....62
Inspecting The Seat Bar Sensor (Engine RUNNING)....62
Inspecting The Traction Lock (Engine RUNNING)....62
Inspecting The Lift Arm Bypass Control....62
SEAT BAR RESTRAINT SYSTEM....63
Description....63
Inspecting....63
Maintaining....63
SEAT BELT....64
Inspection And Maintenance....64
LIFT ARM SUPPORT DEVICE....65
Installing....65
Removing....66
BACK-UP ALARM SYSTEM....67
Description....67
Inspecting....67
Adjusting Switch Position....67
OPERATOR CAB....68
Description....68
Raising....68
Lowering....69
Cab Door Sensor (If Equipped)....70
REAR DOOR....71
Opening And Closing....71
Adjusting....71
REAR GRILL....72
Removing....72
Installing....72
CAB FILTERS....72
Cleaning And Maintenance....72
AIR CLEANER SERVICE....73
Replacing Filter Elements....73
FUEL SYSTEM....74
Fuel Specifications....74
Filling The Fuel Tank....74
Fuel Filter....75
Removing Air From The Fuel System....75
ENGINE LUBRICATION SYSTEM....76
Checking And Adding Engine Oil....76
Engine Oil Chart....76
Removing And Replacing Oil And Filter....76
ENGINE COOLING SYSTEM....77
Cleaning....77
Checking Level....77
Removing And Replacing Coolant....78
ELECTRICAL SYSTEM....79
Description....79
Fuse And Relay Location / Identification....79
Battery Maintenance....80
Using A Booster Battery (Jump Starting)....80
Removing And Installing Battery....82
HYDRAULIC / HYDROSTATIC SYSTEM....83
Checking And Adding Fluid....83
Hydraulic / Hydrostatic Fluid Chart....83
Removing And Replacing Hydraulic / Hydrostatic Filter....83
Removing And Replacing Hydraulic Fluid and Case Drain Filters....84
Removing And Replacing Charge Filter....85
SPARK ARRESTOR MUFFLER....86
Cleaning Procedure....86
TIRE MAINTENANCE....87
Wheel Nuts....87
Rotating....87
Mounting....87
FINAL DRIVE TRANSMISSION (CHAINCASE)....88
Checking And Adding Oil....88
Removing And Replacing Oil....88
ALTERNATOR BELT....89
Belt Adjustment....89
Belt Replacement....89
DRIVE BELT....90
Belt Replacement....90
LUBRICATING THE LOADER....90
Lubrication Locations....90
PIVOT PINS....92
Inspection And Maintenance....92
BOB-TACH....93
Inspection And Maintenance....93
LOADER STORAGE AND RETURN TO SERVICE....95
Storage....95
Return To Service....95
SYSTEM SETUP & ANALYSIS....97
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....99
Troubleshooting....99
DIAGNOSTIC SERVICE CODES....100
Viewing Service Codes....100
Service Codes List....101
Service Codes List (Cont?d)....103
MACHINE SIGN TRANSLATIONS....105
SERVICE SCHEDULE (6734534)....107
DANGER (6702301)....110
DANGER (6702302)....110
DANGER (6717343)....110
WARNING (6579528)....110
WARNING (6577754)....111
WARNING (6733996)....111
IMPORTANT (7139929)....111
WARNING (6728539)....112
WARNING (6704786)....113
WARNING (6726423)....113
WARNING (7136754)....114
WARNING (6710358)....115
WARNING (6809511)....115
WARNING (6725370)....115
WARNING (6737189)....116
LIFT ARM SUPPORT DEVICE (6706558)....116
SPECIFICATIONS....117
(S100) LOADER SPECIFICATIONS....119
Machine Dimensions....119
Performance....120
Controls....120
Engine....121
Hydraulic System....121
Electrical....122
Drive System....122
Capacities....122
Tires....122
WARRANTY....123
ALPHABETICAL INDEX....127
6904925 (9-12) - S100 Skid-Steer Loader Operation & Maintenance Manual....129
OPERATOR SAFETY WARNINGS....131
CONTENTS....133
FOREWORD....135
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED....137
REGULAR MAINTENANCE ITEMS....137
SERIAL NUMBER LOCATIONS....138
Loader Serial Number....138
Engine Serial Number....138
LOADER IDENTIFICATION....139
FEATURES, ACCESSORIES AND ATTACHMENTS....140
Buckets Available....141
Attachments....141
Special Applications Kit....142
SAFETY & TRAINING RESOURCES....143
SAFETY INSTRUCTIONS....145
Before Operation....145
Safe Operation Is The Operator?s Responsibility....146
Safe Operation Needs A Qualified Operator....146
Fire Prevention....147
MACHINE SIGNS (DECALS)....148
PUBLICATIONS AND TRAINING RESOURCES....150
OPERATING INSTRUCTIONS....151
INSTRUMENT PANEL IDENTIFICATION....153
Left Panel....153
Display Screen Functions....154
Right Instrument Panel (Key Switch)....154
Cab Light....154
Option And Field Accessory Panels....155
HORN (OPTION)....156
Operation....156
SEAT BAR RESTRAINT SYSTEM....156
Operation....156
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....157
Operation....157
LIFT ARM BYPASS CONTROL....158
Operation....158
TRACTION LOCK OVERRIDE....158
Operation....158
BACK-UP ALARM SYSTEM....159
Operation....159
ENGINE SPEED CONTROL....159
Operation....159
PARKING BRAKE....159
Operation....159
DRIVING AND STEERING THE LOADER....160
Operation....160
Stopping The Loader....160
HYDRAULIC CONTROLS....161
Description....161