Caterpillar D379 D379B D398 D398B D399 G379 G398 G399 Engine Repair Manual PDF - MCATD379G399OPES.zip

A full service and repair manual, complete with electrical wiring diagrams, covering the Caterpillar D379, D379B, D398, D398B, D399, G379, G398, and G399 engines. It contains every technical detail needed to service, troubleshoot, fix, and overhaul these units the way trained professionals do.

The workshop service repair manual for Caterpillar D379, D379B, D398, D398B, D399, G379, G398, and G399 engines contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

REG00476 - Disassembly and Assembly (D399, G399, D398, G398, D379, G379 ENGINES Attachments).pdf

REG00476 - General Service Information (D399, G399, D398, G398, D379, G379 ENGINES).pdf

REG00476 - Specifications (D399, G399, D398, G398, D379, G379 ENGINES).pdf

REG00476 - Specifications (D399, G399, D398, G398, D379, G379 ENGINES Attachments).pdf

REG00476 - Systems Operation (D399, G399, D398, G398, D379, G379 ENGINES Attachments).pdf

REG00476 - Testing & Adjusting (D399, G399, D398, G398, D379, G379 ENGINES Attachments).pdf

SEBR0511 - Disassembly and Assembly (D379, D398, D399 INDUSTRIAL & MARINE ENGINES).pdf

SEBR0511 - Specifications (D379, D398, D399 INDUSTRIAL & MARINE ENGINES).pdf

SEBR0511 - Systems Operation (D379, D398, D399 INDUSTRIAL & MARINE ENGINES).pdf

SEBR0511 - Systems Operations (D379, D398, D399 I & M Engine Attachments).pdf

SEBR0511 - Testing & Adjusting (D379, D398, D399 INDUSTRIAL & MARINE ENGINES).pdf

SEBR0511 - Testing and Adjusting (D379, D398I on Engine Attachments).pdf

SENR2175 - Specifications (D379B; D398B; D399 GENERATOR SET ENGINES).pdf

SENR2176 - Systems Operation (D379B, D398B & D399 GENERATOR SET ENGINES).pdf

SENR2176 - Testing And Adjusting (D379B, D398B & D399 GENERATOR SET ENGINES).pdf

SENR2177 - Disassembly and Assembly (D379B; D398B & D399 GENRERATOR SET ENGINES).pdf

SENR2546 - Specifications (D379B; D398B & D399 GENERATOR SET ENGINES ATTACHMENTS).pdf

SENR2547 - Systems Operation (D379B, D398B & D399 GENERATOR SET ENGINE ATTACHMENTS).pdf

SENR2547 - Testing And Adjusting (D379B, D398B & D399 GENERATOR SET ENGINE ATTACHMENTS).pdf

PRODUCT DETAILS:

Total Pages: 1,891 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

REG00476 - Disassembly and Assembly (D399, G399, D398, G398, D379, G379 ENGINES Engine Attachments)...1

1N9318 & 7L135 Governor Air Actuators...2

2N6006 Governor Air Actuator...5

2N6961 Clutch Assembly...9

Air Starting Motor...19

Flexible Coupling...25

REG00476 - General Service Information (D399, G399, D398, G398, D379, G379 ENGINES)...29

Air Induction And Exhaust System...31

Balancer - (D379 Only)...47

Basic Block Components...49

Cooling System - (Heat Exchanger-Cooled)...61

Cooling System - (Keel Cooling)...65

Cooling System - (Radiator)...68

Cylinder Heads (Diesel Engines)...71

Cylinder Heads - (Natural Gas Engines)...78

Engine Rotation...84

Expansion Tank...85

Fan Group...90

Flywheel And Flywheel Housing...100

Front Accessory Drive...108

Fuel Injection Equipment...112

Fuel Pump And Governor Drive...130

Fuel Supply Equipment...135

Fuel System...141

General Instructions...144

Governor Drive_(Natural Gas Engines)...164

Ignition...167

Line Pressure Regulator...223

Lubrication System...227

Magneto Drive...236

Oil Cooler...238

Oil Filters...242

Oil Pan...246

Oil Pump - (Single Section Pump)...251

Oil Pump - (Two-section Pump)...257

Radiator...263

Raw Water Pump...267

Safety Shutoff Control...273

Sump Pump...291

Timing Gears...293

Turbocharger...299

Valves And Valve Mechanism...350

Vibration Damper...361

Water Temperature Regulators...364

REG00476 - Specifications (D399, G399, D398, G398, D379, G379 ENGINES Engine Attachments)...366

Air Starting Motors...367

Air Valves For Air Starting System...368

Contactor Switches (Oil Pressure)...369

Contactor Switches...371

Enclosed Clutches...373

Flexible Coupling...375

Governor Air Actuators...376

Governor Drive Upper Housing...378

Governor...379

Hydraulic Starting System...387

Magnetic Pickup...388

Overspeed Contactor Switch...389

Prelubrication Pump And Air Motor...390

Pressure Switches...391

Shut-Off Solenoids...393

Shut-Off Valve (Air Inlet)...395

Shut-Off Valve (Water Temperature)...396

REG00476 - Specifications (D399, G399, D398, G398, D379, G379 ENGINES)...397

Alternator Regulators...399

Alternators...400

Camshaft And Timing Gears...401

Connecting Rod...403

Cooling System Pressure Cap...404

Crankshaft...405

Cylinder Block...408

Cylinder Head...409

Cylinder Liner...411

Differential Pressure Regulator...412

Engine Mounted Fan...414

Firing Order...415

Flywheel Housing...416

Flywheel...417

Fresh And Auxiliary Water Pumps; (4L8800, 6L8983, 6L4754, 2N955 And 7L3222)...418

Front Accessory Drive...419

Fuel Injection Equipment...422

Fuel Pump And Governor Drive...424

Fuel Ratio Control; (8S6419)...426

Fuel Transfer Pump; (6L9697 And 1N5415)...427

Generator Coil; (Solid State Magneto)...428

Generator Regulator...430

Generators...431

Governor Control Linkage...432

Governor; (7L8787, 8L5814 and 7L4352)...435

Ignition System...437

Lubricating Oil Pressure Regulating Valve...439

Magnetic Switch...440

Magneto Drive...441

Magneto Timing Setting; (Solid State Magneto)...443

Manifold...445

Oil Filter...446

Oil Pressure Switches...447

Oil Pump...448

Piston And Rings...450

Prelube Motor Relay; (Later Type)...452

Prelube Oil Pump And Motor; (Early Type)...453

Prelube Pump Motor; (Later Type)...454

Prelube Pump; (Later Type)...455

Pulser Coil; (Solid State Magneto)...456

Safety Shut-Off...458

Service Meter...461

Silicon Controlled Ignition System; (Solid State Magneto)...462

Starter Solenoids...463

Starting Motors...465

Temperature Regulator...467

Transformer; (Solid State Magneto)...468

Turbocharger Lubrication Valve...469

Turbocharger...470

Valve Guide And Seat Inserts...472

Valve Rocker Arms And Lifters...475

Valves...477

Vibration Damper...479

REG00476 - Systems Operation (D399, G399, D398, G398, D379, G379 ENGINES Engine Attachments)...480

REG00476 - Testing & Adjusting (D399, G399, D398, G398, D379, G379 ENGINES Engine Attachments)...515

SEBR0511 - Disassembly and Assembly (D379, D398, D399 INDUSTRIAL & MARINE ENGINES)...558

Accessory Drive Gears...561

Accessory Drive Housing...565

Aftercooler Cores...570

Aftercooler Housing...572

Air Cleaner...575

Air Starter...577

Camshaft Bearings...595

Camshaft...597

Connecting Rod Bearings...601

Crankshaft Front Seal (Lip Type) And Wear Sleeve...604

Crankshaft Front Seal Ring And Thrower...607

Crankshaft Main Bearings...611

Crankshaft Rear Seal Ring And Thrower...615

Crankshaft...618

Cylinder Heads...625

Cylinder Liners...629

Electric Starting Motors...632

Engine Oil Cooler...633

Exhaust Manifolds (Industrial Engines)...636

Exhaust Manifolds (Marine Engines)...641

Expansion Tank (Marine Engines)...644

Flywheel Housing...646

Flywheel...649

Fresh Water Pump...651

Fuel Filter Housing...659

Fuel Injection Lines...661

Fuel Injection Pump Housing, Shutoff Control, Governor And Governor Drive Housing...663

Fuel Injection Pump Housing, Shutoff Control, Governor And Governor Drive...665

Fuel Injection Pump Housing...667

Fuel Injection Pumps...677

Fuel Injection Valves...679

Fuel Priming Pump...681

Fuel Ratio Control With Override...685

Fuel Transfer Pump...688

General Instructions...694

Governor Drive Housing...708

Governor...712

Intake Manifolds...724

Oil Filter Housing...726

Oil Pan Base...728

Oil Pressure Relief Valve...730

Oil Pump...732

Piston Cooling Tubes...741

Pistons...743

Precombustion Chambers...748

Prelubrication Oil Pump (D399)...750

Rear Timing Gears...753

Rocker Arms. Push Rods And Valve Lifters...757

Rocker Shafts And Push Rods...758

Rocker Shafts...760

Sea Water Pump...762

Service Meter And Tachometer Drive...768

Shutoff Control Group...771

Shutoff Control...780

Sump Pump...789

Turbocharger Heat Shield...791

Turbocharger Lubrication Valve...793

Turbocharger...796

Valve Covers...804

Valve Guides...806

Valve Lifters...808

Valve Seat Inserts...811

Valves...813

Vibration Damper (D398 and D399)...816

Water Directors...818

Water Temperature Regulators...820

SEBR0511 - Specifications (D379, D398, D399 INDUSTRIAL & MARINE ENGINES)...822

3N9125 Air Actuator Group...825

Aftercooler...827

Air Inlet Shut Off...828

Air Starting Motor...830

Air-Fuel Ratio Control...832

Alternator Regulators...834

Alternators And Regulators...835

Bearing Surface (Journal) For Connecting Rods...837

Bearing Surface (Journal) For Main Bearings...839

Cable Adjustment...841

Camshaft And Timing Gears...842

Charging Pump For Hydraulic Starting...844

Connecting Rod Bearings...845

Connecting Rod...846

Contactor Switch For Oil Pressure...848

Contactor Switch For Overspeed...850

Contactor Switch For Temperature...851

Cooling System Pressure Cap...852

Crankshaft...853

Cylinder Block...857

Cylinder Head...860

Cylinder Liner Projection...862

Cylinder Liner...864

Electric Tachometer...865

Enclosed Clutches...866

Engine Design...868

Engine Oil Pressure...871

Exhaust Manifold...872

Flexible Coupling (5L3395)...873

Flywheel Housing Bore...874

Flywheel Housing Runout...877

Flywheel Housing...879

Flywheel Runout...880

Flywheel...883

Fresh And Auxiliary Water Pumps...884

Front Accessory Drive...885

Fuel Control Valve...888

Fuel Injection Equipment...890

Fuel Pump And Governor Drive...893

Fuel Transfer Pump...895

Gauges For Engine Oil Pressure...897

Gauges For Gear Oil Pressure...899

Gauges For Water Temperature...901

Generator Regulator...902

Governor Air Actuators...904

Governor Drive Upper Housing...906

Governor...908

Hand Pump For Hydraulic Starter...911

Hydramechanical Shut-Off 3N5760, 5N1978, 5N5993 & 5N5994...912

Hydraulic Starting Motor...919

Intake Manifold...920

Introduction...921

Magnetic Pickup...922

Magnetic Switch...923

Main Bearings...924

Mechanical Gauges...925

Mechanical Overspeed Shutoff...928

Oil Filter...930

Oil Pump Relief Valve...931

Pistons And Rings...932

Prelube Pump...934

Pressure Accumulator For Hydraulic Starter...935

Pressure Regulating Valve For Air Starting Motor...936

Pressure Switches...937

Rack Shut Off Cylinder 1N5073 and 5N5762...939

Sea Water Pump...940

Sending Unit For Water Temperature...942

Sending Units For Oil Pressure...943

Service Meter And Tachometer Drive...945

Shut-Off Solenoids...946

Shutoff Valve For Water Temperature...948

Starter Motor...949

Starter Solenoids...951

Turbocharger Lubrication Valve...953

Turbocharger...954

Valve Rocker Arms And Lifters...959

Valves...960

Vibration Damper...966

Water Level Switch...970

Water Temperature Regulators...971