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Caterpillar 215D 219D Excavator Workshop Repair Service Manual PDF 225D 231D 235C 235D 245B 245D - MCAT215D219D.zip

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This complete service and repair guide, featuring full electrical wiring diagrams, covers the Caterpillar 215D and 219D Excavators. It contains every technical detail you need to service, troubleshoot, fix, and rebuild these machines just like a trained professional technician.


The Caterpillar 215D & 219D Excavators workshop service repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


SENR4943 - Testing And Adjusting (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf


SENR4943 - Systems Operation (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf


SENR4943 - Specifications (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf


SENR4281 - Disassembly and Assembly (215D & 219D EXCAVATORS VEHICLE SYSTEMS).pdf


SENR4280 - Schematic (215D and 219D Excavators Hydraulic System).pdf


SENR4279 - Testing And Adjusting (215D & 219D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4279 - Systems Operation (215D & 219D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4278 - Specifications (215D & 219D EXCAVATORS HYDRAULIC SYSTEM).pdf


SEBR0539 - Testing and Adjusting (3304 & 3306 INDUSTRIAL & MARINE ENGINES).pdf


PRODUCT DETAILS:


Total Pages: 803 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


SEBR0539 - Testing and Adjusting (3304 & 3306 INDUSTRIAL & MARINE ENGINES)....2


SENR4278 - Specifications (215D & 219D EXCAVATORS HYDRAULIC SYSTEM)....93


Introduction....95


Hydraulic Pumps (Main System)....96


Pump Coupling Group....102


Pump Actuator....103


Hydraulic Pumps (Pilot System)....105


Motor Groups....107


Pilot Control Valve....111


Pilot Relief And Oil Cooler Bypass Valve....114


Control Valve - Front Bank (Main System)....117


Control Valve - Rear Bank (Main System)....122


Combination Valve Groups....127


Speed Control And Steering Valve....130


Check Valve Group (Main Control)....132


Hydraulic And Directional Lock Valve....133


Platform Bulkhead....134


Track Brake Valve....136


Solenoids....138


Boom And Stick Vent Valves....140


Selector Valve....141


Check And Relief Valves....142


Boom Check Valve....144


Hydraulic Tank....146


Hydraulic Tank Breaker_Relief Valve....148


Swing Circuit Line Relief Valve....149


Boom Check And Vent Valve....151


Boom Cylinder....153


Bucket Cylinder....155


Stick Cylinder....157


Cycle Times....159


Implement System Filter....161


Pilot System Filter....162


Case Drain Filter....164


Differential Pressure Switch....165


Check Valve Group....166


Spring Assembly....167


Swing Drive Group....168


Swing Bearing And Gear Group....170


Carbodies....171


Front Idlers....172


Final Drive Groups....176


Track Rollers....180


Track Carrier Rollers....181


Track Brakes....183


SENR4279 - Systems Operation (215D & 219D EXCAVATORS HYDRAULIC SYSTEM)....185


SENR4279 - Testing And Adjusting (215D & 219D EXCAVATORS HYDRAULIC SYSTEM)....274


SENR4280 - Schematic (215D and 219D Excavators Hydraulic System)....333


Main....334


Collage....336


SENR4281 - Disassembly and Assembly (215D & 219D EXCAVATORS VEHICLE SYSTEMS)....351


Duo-Cone Seals....353


Release Oil Pressure In Main System....371


Fuel Tank....373


Hydraulic Oil Tank....375


Main System Oil Filter....377


Oil Cooler Relief Valve....379


Pilot System Relief Valve....381


Hydraulic Oil Cooler....383


Main System Relief Valve....384


Pilot System Oil Filter....386


Track Brake Valve....387


Boom Vent Valve....389


Selector Valve....391


Swing Relief Valve....393


Boom Check And Relief Valve....396


Combiner Valve....399


Pilot Control Valves....401


Speed And Direction Pilot Control Valve....406


Four Stem Control Valve (Front)....411


Four Stem Control Valve (Rear)....415


Double Pump (Bent-Axis Piston)....420


Pilot System Oil Pump....442


Swing Brake....447


Swing Motor....448


Motors (Swing And Track)....450


Swing Drive....464


Swivel Group....484


Track Motors....489


Parking Brakes....491


Track Rollers....496


Counterweight....500


Track Carrier Rollers....501


Track Carrier Rollers (219D)....507


Tracks....513


Front Idlers....518


Hydraulic Track Adjuster and Yoke (215D)....529


Recoil Spring (215D)....533


Recoil Springs And Hydraulic Track Adjusters (219D)....537


Recoil Springs (219D)....543


Final Drives....548


Sprockets....567


Final Drives ....573


Track Roller Frame....589


Hydraulic Cylinder Bearing Assemblies (Bucket And Boom)....591


Hydraulic Cylinder Bearing Assemblies (Stick)....593


Bucket....595


Bucket Cylinder....597


Stick....604


Stick Cylinder....608


Foreboom....614


Boom....618


Boom Cylinders....622


Undercarriage....629


Swing Gear And Bearing....636


SENR4943 - Specifications (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.)....638


Important Information....639


215D and 219D....640


225D....652


231D....658


235C And 235D....663


Carbody....686


Track Brake (Part of 4E7481 Frame Arrangement)....692


Front Idler....693


Final Drive....695


Track Rollers....698


Track Carrier Rollers....700


Counterweight....702


245B; 245D....703


Bucket Assemblies (245D)....712


Counterweight Group (245D)....714


SENR4943 - Systems Operation (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.)....725


SENR4943 - Testing And Adjusting (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.)....791


Caterpillar 215D & 219D Excavators Repair Service Manual

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