John Deere 4LZ-7 4LZ-8 (W230) Full-Feeder Combine Operator's Manual (OMDX11237) PDF - MJODOMDX11237.zip

A full Operator's Manual covering the John Deere 4LZ-7 (W230) and 4LZ-8 (W230) Full-Feeder Combines, containing every technical detail needed to run and service your machine.

omdx11237 - John Deere 4LZ-7 (W230) Full-Feeder Combine 4LZ-8 (W230) Full-Feeder Combine - (English version) Operator's Manual.pdf

omdx11237 - John Deere 4LZ-7 (W230) Full-Feeder Combine 4LZ-8 (W230) Full-Feeder Combine - (English version) Operator's Manual.epub

PRODUCT DETAILS:

Total Pages: 576 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

TABLE OF CONTENTS

TABLE OF CONTENTS.......1

Section 05: Safety Instructions and Safety Signs.......92

Recognize Safety Information.......21

Follow Safety Instructions.......22

Understand Signal Words.......23

Use Proper Tools.......24

Handle Agricultural Chemicals Safely.......25

Practice Safe Maintenance.......27

Remove Paint Before Welding or Heating.......28

Avoid Heating Near Pressurized Fluid Lines.......29

Avoid High-Pressure Fluids.......30

Work in Clean Area.......31

Decommissioning — Proper Recycling and Disposal of Fluids and Components.......32

Avoid Harmful Asbestos Dust.......33

Exhaust Filter Cleaning.......34

Handle Starting Fluid Safely.......492

Handle Fluids Safely—Avoid Fires.......36

Illuminate Work Area Safely.......37

Install All Guards.......38

Use Proper Lifting Equipment.......39

Live With Safety.......40

Support Machine Properly.......41

Prevent Acid Burns.......42

Replace Safety Signs.......92

Service Accumulator Systems Safely.......45

Do Not Open High-Pressure Fuel System.......212

Wait Before Opening High-Pressure Fuel System.......47

Use Steps and Handholds Correctly.......48

Use Seat Belt Properly.......49

Prevent Machine Runaway.......50

Avoid Backover Accidents.......51

Handle Fuel Safely—Avoid Fires.......490

Prepare for Emergencies.......491

Wear Protective Clothing.......54

Use Safety Lights and Devices.......55

Service Machines Safely.......56

Prevent Battery Explosions.......57

Handling Batteries Safely.......58

Service Tires Safely.......290

Protect Against Noise.......61

Welding Near Electronic Control Units.......62

Use of Fire Extinguisher.......63

Drive Combine.......65

Keep Riders and Children off Machine.......66

Avoid Electrical Power Lines.......67

Park the Combine Safely.......68

Transport Combine with Header Safely.......69

Transport Combine Without Header Safely.......70

Transport Position of Ladder.......71

Transport Position of Grain Tank Unloading Auger.......72

Transport Lights.......73

Drive on a Slope.......74

Do Not Get Close to the Header.......75

Keep Hands Away from Blades.......76

Ensure All Shields Are Installed.......77

General Maintenance.......78

Avoid Contact with Moving Parts.......79

Cleaning Grain Tank and Removal of Blockages Safely.......80

Stay Away from the Chopper.......81

Maintenance of Electrical Parts.......82

Service Engine.......535

Remove Accumulated Crop Debris.......493

Service Cooling System Safely.......85

Coolant.......86

Retighten Nuts of Front and Rear Wheels.......87

Lock the Feeder House Lift Cylinder Safety Stops.......88

Support Front Axle.......288

Support Rear Axle.......90

Center of Gravity Decal.......91

Safety Signs.......92

Section 10: Operator’s Station.......102

Controls and Instruments.......104

Control Devices in Operator’s Station.......105

Reel Raise/Lower Control.......109

Reel Speed Adjustment.......110

Separator Engage Lever.......111

Threshing Speed Adjustment.......112

Threshing Clearance Adjustment.......329

Park Brake.......114

Header Engage Lever.......115

Header Raise/Lower Lever.......116

Unloading Auger Swing Lever.......117

Unloading Auger Engage Lever.......118

Throttle Switch.......198

Ground Speed Lever.......120

Hydrostatic Drive Lever (Option).......121

Control Panel Instruments.......123

Signal Light Modular.......125

Murphy Gauge.......126

Main Menu Navigation.......128

Engine Configuration Data.......130

View Stored Codes.......132

Headlights.......134

Working Lights.......135

Front Turn-Signal Lights and Marker Lights.......136

Rear Turn-Signal Lights, Marker Lights, and Brake Lights.......137

Lights Switch.......138

Dome Light.......139

Grain Tank Light.......140

Unloading Beacon and Light.......141

Diagnostic Connector.......142

Adjustment of Steering Column.......143

Operator’s Seat.......144

Seat Belts.......146

Cab Door Lock.......147

Cab Ceiling Control Panel.......148

Digital FM Radio.......150

Speakers.......151

Cup Holder、Manual Storage and Grain Tank Observation Window.......152

Toolbox Below Seat.......153

Cab Right Window (Emergency Exit).......154

Precautions When Fixing Ladder.......155

Ladder Adjustment.......156

Clean Air Conditioner Filter.......157

Section 15: Control of Combine.......158

Pre-Start Checks.......159

Start Engine.......535

Key Switch.......171

Intermittent Alarm System.......172

Murphy Gauge Indicator.......173

Other Indicators.......174

Engine Warm-Up.......175

Use Auxiliary Start-Up Device to Start the Engine.......535

Use Parallel Battery to Start.......177

Breaking-In Engine.......535

Breaking-In Machine.......180

Stop the Engine.......535

Cold-Weather Operation.......184

Using a Booster Battery or Charger.......186

Engine Cooling System.......500

Reminder.......189

Avoid Excessive Engine Idling.......190

Steer and Drive.......191

Brake Pedals.......192

Brake Combine (Hydrostatic Drive Type).......193

Operate Combine in the Field.......194

Clutch Pedal.......195

Gear-Shift Operation.......196

Throttle Switch.......198

Ground Speed Control (Mechanical Drive Type).......199

Ground Speed Control (Hydrostatic Drive Type).......200

Section 20: Operating Engine.......535

Check Engine Sump Oil Level.......203

Change Engine Oil and Replace Filter.......204

Check Crankcase Ventilation System.......208

Engine Serial Number.......209

Avoid Injury.......211

Do Not Open High-Pressure Fuel System.......212

Fuel Tank Filler.......213

Fuel Tank Sediment Bowl.......214

Electronic Fuel Transfer Pump.......215

Primary Fuel Filter.......216

Final Fuel Filter.......217

Replace Fuel Filter Elements.......218

Do Not Modify Fuel System.......221

Bleed the Fuel System.......222

Bleed at the Primary Fuel Filter.......223

Bleed at the Final Fuel Filter.......224

Air Filter.......225

Air Filter Elements.......226

Clean the Primary Air Filter Element.......227

Use Compressed Air to Clean the Air Filter.......228

Check Primary Air Filter Element.......229

Store Air Filter Element.......230

Turbocharger.......231

Air Intake Hose.......232

Cooling System.......233

Clean Rotary Screen.......234

Rotary Screen Drive.......235

Clean Radiator.......236

Engine Coolant.......237

Radiator Cap.......238

Winter Operation of Rotary Screen.......239

Water Drain Valve.......240

Cooling System Flushing Procedure.......241

Check and Adjust Engine Valve Clearance.......242

Valve Clearance Adjustment Procedure.......244

Check Belt Tensioner Spring Tension and Belt Wear.......245

Section 25: Electrical, Hydraulic, and Drive Systems.......248

Precautions of Using Battery.......250

Check Battery Charge.......251

Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems.......252

Starter.......253

Alternator.......254

Adjust and Check Tension of Alternator Drive Belt.......255

Main Switch.......256

Fuse Center.......257

Electrical Box on Engine.......535

Horn.......260

Backup Alarm.......261

Threshing Speed Sensor.......262

Disconnection and Connection of ECU Connectors.......264

Hydraulic Pump Drive Belt Tension.......266

Variable Pump Drive Belt Tension (Optional Hydrostatic Drive Type).......267

Hydraulic Control Valve.......268

Change Oil of Hydraulic System.......537

Hydraulic Oil Filter.......271

Accumulator.......272

Adjust Clutch Clearance.......273

Adjust Service Brake.......274

Posi-Torq Upper Unit Lubrication.......275

Posi-Torq Lower Unit Lubrication.......276

Posi-Torq Upper Unit Parallel.......278

Posi-Torq Lower Unit Clearance.......280

Brake Fluid Can.......282

Variable Speed Drive (Optional Hydrostatic Drive Type).......283

Hydrostatic Reservoir and Filter (Optional Hydrostatic Drive Type).......284

Adjust Park Brake.......285

Transmission.......286

Final Drive.......287

Front Axle.......288

Tire Maintenance.......289

Service Tires Safely.......290

Wheel Bolts.......291

Use and Precautions of Hydraulic Jack.......292

Rear Wheel Toe-In.......294

Electrical Schematic.......295

Hydraulic Schematic.......296

Left-Hand Drive Belts.......297

Right-Hand Drive Belts.......298

Section 30: Operating Machine.......299

Choice of Harvesting Time.......303

Avoid Grain Losses.......304

Header Operation.......305

Feeder House.......512

Work Process of Feeder House.......512

Adjustment of Conveyor Chain Tension.......308

Adjustment of Feeder Conveyor Drum.......310

Feeder House Slip Clutch.......311

Upper Feeder House Cover.......312

Feeder House Drive.......313

Header Drive.......314

Threshing Unit.......315

Adjustment of Threshing Cylinder and Concave.......316

Adjust Threshing Clearance Depending on Crops.......318

Determine Threshing Effect.......319

Check Threshed Straw and Grain at the Rear of Combine.......320

Grain in Grain Tank.......533

Check Tailings.......322

Excessive Tailings.......323

Solve Threshing Problem.......324

Over-Threshing.......325

Insufficient Threshing.......326

Basic Adjustment—Wheat.......327

Threshing Clearance Adjustment.......329

Front Cylinder Inspection Cover.......330

Stone Trap.......331

Empty Stone Trap.......332

Rasp Bar Cylinder.......333

Turning Cylinder.......334

Threshing Unit Belt Guide Adjustment.......335

Threshing Unit Belt Tension Adjustment.......336

Variable Threshing Cylinder Speed Drive.......337

Threshing Cleaning Unit.......338

Adjust Concave.......339

Rice Harvesting Accessories.......340

Adjustment of Rice Concave and Cylinder.......341

Concave De-Awning Plates.......342

Clean Cylinder.......344

Threshing Cylinder Speed Reduction (Optional).......346

Concave Finger Rake.......347

Sidewall Inspection Cover.......348

Cylinder Chain Drive.......349

Cylinder Closure Plate.......350

Separation Process.......351

Curtain.......352

Straw Walker.......353

Clean Straw Walker.......354

Straw Walker Extensions.......355

Adjustment of Straw Walker Bearing.......356

Straw Walker Drive.......358

Walker Tine Separator Drive.......359

Walker Tine Separator.......360

Cleaning Shoe, Grain Elevator, and Tailings Elevator Drive.......361

Variable Fan Speed Drive.......362

Cleaning Process.......364

Adjustment of Chaffer.......365

Adjustment of Sieve.......366

Return Pan Extension.......367

Chaffer, Sieve, and Chaffer Extension.......368

Tailboard.......369

Adjust Tailboard.......370

Shoe Pitman and Hanger.......371

Adjustment of Fan Speed.......373

Adjust Fan Speed.......374

Adjustment of Air Flow Direction.......375

Fan Side Clearance.......376

Fan Radial Clearance.......377

Grain Conveyor.......378

Grain and Tailings Elevator Drive.......379

Grain and Tailings Auger Drive.......380

Adjust Tension of Tailings Elevator Conveyer Chain.......381