John Deere 9570 9670 9770 9870 STS Combine Workshop Repair Service Manual TM101919 PDF - MJODTM101919.zip
A full workshop repair and service guide covering John Deere STS combine models 9570, 9670, 9770, and 9870, offering the same detailed instructions professionals use to service, troubleshoot, and rebuild these machines.
Inside the John Deere 9570 STS, 9670 STS, 9770 STS, and 9870 STS combine service manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM101919 - John Deere Combines 9570 STS, 9670 STS, 9770 STS and 9870 STS Technical Manual (Repair).PDF
TM101919 - John Deere Combines 9570 STS, 9670 STS, 9770 STS and 9870 STS Technical Manual (Repair).EPUB
Total Pages: 2,476 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels And Lubricants
Engine
Remove And Install Engine
Cooling System
Fuel And Air Repair
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness And Connector Repair
Wire Harness Routing
Controllers and Power Distribution
Lighting
Operators Station
Sensors And Switches
Wiper
Alternator
Starting Motor
GreenStar Components
Power Train Repair
Transmission And Differential-Three Speed Transmission
Hydrostatic System-Three Speed Transmission
Transmission and Differential-Two-Range Automatic Transmission
Hydrostatic Drive Pump-Two-Range Automatic Transmission
Hydrostatic Drive Motor-Two-Range Automatic Transmission
Single Reduction Final Drive-Heavy Duty
Cam Lobe Motor
Tires And Wheels
Power Steering And Brakes
Steering
Brakes
Brakes-Two-Range Automatic Transmission
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Motors
Accumulator
Separator Shell
Gull Wing Doors
Operator Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Top Shaft And Slip Clutch
Feeder House Drives And Reverser Gear Case
Lateral Tilt Cylinder
Lateral Tilt Frame
Five Speed Feeder House Drive Gear Case
Separator
Separator Repair
Separator Drives
Residue Disposal
Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
Tailings Elevator And Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank And Unloading System Repair
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger And Lower Gear Case
Horizontal Unloading Auger And Gear Case
Clean Grain Elevator
Grain Tank And Extensions
Engine Gear Case And Control Valve Repair
Engine Gear Case And Valve
Dealer Fabricated Tools
Dealer Fabricated Tools
tm101919 - 9570 STS™, 9670 STS™, 9770 STS™ and 9870 STS™ Combine Repair
Table of Contents
Foreword
General
Safety
Recognize Safety Information
Understand Signal Words
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Construct Dealer-Made Tools Safely
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Use Adequate Service Facilities
Live With Safety
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Specifications
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive
Turning Radius
Operating Speeds - 9570 STS Combine
Specifications - 9570 STS Combine
Dimensions - 9570 STS Combine
Dimension Reference Points - 9570 STS Combine
Operating Speeds - 9670 STS, 9770 STS Combines
Specifications - 9670 STS
Specifications - 9770 STS
Dimensions - 9670 STS, 9770 STS Combines
Dimension Reference Points - 9670 STS, 9770 STS Combines
Operating Speeds - 9870 STS Combine
Specifications - 9870 STS Combine
Dimensions - 9870 STS Combine
Dimension Reference Points - 9870 STS Combine
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Sealants and Adhesives Cross-Reference Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Tune-Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Fuels And Lubricants
Handle Fuel Safely—Avoid Fires
Handling and Storing Diesel Fuel
Diesel Fuel
BioDiesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Supplemental Coolant Additives
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Testing Diesel Engine Coolant
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Tier 3 and Stage III
Oilscan™ and CoolScan™
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gearcase Oils
Transmission (Non Two Range Automatic Transmission Machines), Final Drives, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases
Feeder House Reverser Gear Case
Grease
Brake Fluid (Non Two Range Automatic Transmission Machines)
Lubricant Storage
Alternative and Synthetic Lubricants
Mixing of Lubricants
Engine
Remove And Install Engine
Essential or Recommended Tools
Specifications
Other Material
John Deere Engine Repair—Use CTM
Remove Engine—6.8 L
Install Engine—6.8 L
Remove Engine—9.0 L
Install Engine—9.0 L
Remove Engine—13.5 L
Install Engine—13.5 L
Remove and Install Flywheel Pilot Bearing
Cooling System
Essential or Recommended Tools
Specifications
John Deere Engine Repair—Use CTM
Rotary Screen Drive
Rotary Screen Idler Arm and Sheaves
Remove and Install Upper and Lower Air Scoops
Remove and Install Rotary Screen
Adjusting Rotary Screen Knife Comb
Remove Radiator—6.8 L Engine
Install Radiator—6.8 L Engine
Remove Radiator—9.0 L and 13.5 L Engines
Install Radiator—9.0 L and 13.5 L Engines
Test Radiator
Test Radiator Cap
Replace Thermostats
Repair or Replace Water Pump
Fuel And Air Repair
Air Intake System
Other Material
Specifications
John Deere Engine Repair—Use CTM
Remove and Install Turbocharger
Turbocharger Repair
Remove and Install Charge Air Cooler
Cleaning the Charge Air Cooler
Diesel Fuel System
Other Material
Specifications
Remove and Install Fuel Tank
Remove and Install Fuel Tank Shut-Off Valve and Drain Valve—9570, 9670, and 9770
Remove and Install Fuel Tank Shut-Off Valve—9870
Remove and Install Fuel Tank Strainer and Breather
Replace Cold Weather Starting Aid Can
Remove and Install Cold Weather Starting Aid
Electrical System
Batteries
Prevent Battery Explosions
Handling Batteries Safely
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Battery Replacement
Remove and Install Batteries
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Harness And Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Repair Procedure R-AF
Repair Procedure R-AG
Repair Procedure R-AH
Repair Procedure R-AI
Repair Procedure R-AJ
Repair Procedure R-AK
Repair Procedure R-AL
Wire Harness Routing
Replace Harness
Cab Main Wiring Harness
Left-Hand Main Wiring Harness
LC1 Wiring Harness
LC2 Wiring Harness
Self-Leveling Shoe Wiring Harness
Right-Hand Main Wiring Harness
Engine Deck Wiring Harness—6.8 L and 9.0 L
Engine Deck Wiring Harness—13.5 L
Controllers and Power Distribution
Fuse Identification
Remove and Install Cab Power Module (CPM)
Remove and Install Right and Left Power Modules
Programming Control Units
Lighting
Safety Rules When Replacing Halogen Bulbs
Safety Rules When Replacing High Intensity Discharge (HID) Xenon Bulbs
Cab Head Light Bulb Replacement and Adjustment
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)
Remove and Install High Intensity Discharge (HID-Xenon) Ballasts
Auxiliary Field, Access Door, Grain Tank, Unload Auger and Work Light Bulb Replacement
Side Finder (Optional) Light Bulb Replacement
Front Turn Signal, Tail and Side Light Bulb Replacement