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John Deere 3320 3520 3720 Compact Utility Tractor Workshop Repair Service Manual TM2365 PDF - MJODTM2365.zip

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A complete technical guide featuring electrical wiring schematics for John Deere Compact Utility Tractors in the 3320, 3520, and 3720 Series with cab, containing every workshop detail needed to service, troubleshoot, fix, and rebuild these machines at a professional mechanic's level.


The workshop diagnostic, operational testing, and repair service manual for John Deere Compact Utility Tractors 3320, 3520, and 3720 Series covers:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


tm2365 - Compact Utility Tractors3320, 3520, and 3720 Series with Cab Technical Manual.pdf


tm2365 - Compact Utility Tractors3320, 3520, and 3720 Series with Cab Technical Manual.epub


PRODUCT DETAILS:


Total Pages: 2,324 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


MAIN SECTIONS


Foreword


Safety


Safety


Specifications and Information


General Specifications


Fuel and Lubricants


Serial Number Locations


Engine-Diesel


Specifications


Component Location


Theory of Operation


Diagnostics


Tests and Adjustments


Repair


Electrical - North America


General Information


Specifications


Component Location


Schematics and Harnesses


Troubleshooting


Operation and Diagnostics


Tests and Adjustments


Service ADVISOR Test and Adjustments


Electrical - EEC


European Electrical Section


Specifications


Component Location


Schematics and Harnesses


Troubleshooting


Operation and Diagnostics


Power Train-Hydrostatic


Specifications


Component Location


Schematics


Theory of Operation


Diagnostics


Troubleshooting


Tests and Adjustments


Repair


Power Train-Final Drive


Specifications


Component Location


Theory of Operation


Diagnostics


Troubleshooting


Final Drive Troubleshooting


Tests and Adjustments


Repair


PTO Theory of Operation


PTO Repair


Hydraulics


Specifications


Component Location


Schematics


Theory of Operation


Troubleshooting


Tests and Adjustments


Repair


Steering


Specifications


Component Location


Theory of Operation


Diagnostics


Tests and Adjustments


Repair


Brakes


Specifications


Component Location


Theory of Operation


Diagnostics


Tests and Adjustments


Repair


HVAC


Specifications


Tools and Materials


General Information


Tests and Adjustments


Miscellaneous


Specifications


Repair


tm2365 - Compact Utility Tractors3320, 3520, and 3720 Series with Cab


Table of Contents


Foreword


Section 10: Safety


Group 05: Safety


Recognize Safety Information


Understand Signal Words


Replace Safety Signs


Handle Fluids Safely—Avoid Fires


Prepare for Emergencies


Prevent Battery Explosions


Prevent Acid Burns


Wear Protective Clothing


Avoid High-Pressure Fluids


Avoid Heating Near Pressurized Fluid Lines


Service Machines Safely


Use Proper Tools


Park Machine Safely


Support Machine Properly


Use Proper Lifting Equipment


Work in Clean Area


Protect Against High Pressure Spray


Illuminate Work Area Safely


Work In Ventilated Area


Remove Paint Before Welding or Heating


Avoid Harmful Asbestos Dust


Service Tires Safely


Stay Clear of Rotating Drivelines


Service Cooling System Safely


Dispose of Waste Properly


Handle Chemical Products Safely


Live With Safety


Section 20: Specifications and Information


Group 05: General Specifications


Unified Inch Bolt and Screw Torque Values


Metric Bolt and Screw Torque Values


Metric Cap Screw Torque Values—Grade 7


Gasket Sealant Application


Service Recommendations For Flat Face O-Ring Seal Fittings


Service Recommendations for O-Ring Boss Fittings


Group 10: Fuel and Lubricants


Diesel Fuel


Handling and Storing Diesel Fuel


Diesel Engine Oil


Diesel Engine Break-In Oil


Alternative and Synthetic Lubricants


Lubricant Storage


Mixing of Lubricants


Grease


Transmission and Hydraulic Oil


Transmission and Hydraulic Oil


Heavy Duty Diesel Engine Coolant


Group 15: Serial Number Locations


Serial Numbers


Machine Product Identification Number


Engine and Turbocharger Serial Numbers


Section 30: Engine—Diesel


Group 05: Specifications


General Specifications


Repair Specifications


Tests and Adjustment Specifications


Operational Tests


Torque Values, Non-Standard Fasteners


Special Tools


Other Materials


Group 10: Component Location


Air Cleaner and Intake Components


Turbocharge Components


Fuel Line Identification


Group 15: Theory of Operation


Fuel System Operation


Cooling System Operation


Turbocharger Operation


Lubrication System Operation


Group 20: Diagnostics


Engine Troubleshooting


Engine Oil Diagnostics


Excessive Fuel Consumption


Incorrect Manifold Pressure


Low Engine Compression


Engine Starting Problem


Engine Operation Poor


Engine Oil Pressure Low


Coolant Temperature Abnormal


Coolant in Oil or Oil in Coolant


Turbocharger Failure Analysis


Diagnostic Table


Check for Head Gasket Failures


Group 25: Tests and Adjustments


Air Restriction Indicator Test


Check for Intake and Exhaust Restrictions


Fan/Alternator Drive Belt Adjustment


A/C Compressor Belt Adjustment


Throttle Cable Adjustment


Slow Idle Adjustment


Thermostat Opening Test


Cylinder Compression Test


Valve Clearance Adjustment


Valve Lift Check


Radiator Bubble Test


Radiator Pressure Cap Test


Cooling System Pressure Test


Engine Oil Pressure Test


Check for Excessive Engine Crankcase Pressure (Turbocharged Engines)


Engine Oil Consumption


Fuel System Leakage Test


Bleed Fuel System


Fuel Supply Pump Pressure Test


Injection Pump Timing (EPA Engines)


Fuel Injection Nozzle Test


Check for Exhaust Air Leaks (Turbocharger)


Turbocharger Oil Seal Leak Check


Turbocharger Waste Gate Test


Turbocharger Inspection


Crankshaft End Play Check


Timing Gear Backlash Check


Camshaft End Play Check


Connecting Rod Side Play Check


Connecting Rod Bearing Clearance Check


Crankshaft Main Bearing Clearance Check


Group 30: Repair


Thermostat Removal and Installation


Water Pump Removal and Installation


Fuel Filter/Water Separator 3TNV


Secondary Fuel Filter 3TNV


Fuel Injection Pump


Fuel Injection Nozzles


Intake Manifold


Turbocharger Removal and Installation


Exhaust Manifold


Starting Motor Removal and Installation


Rocker Arm Assembly


Cylinder Head and Valves Removal and Installation


Cylinder Head and Valves Disassembly and Assembly


Valve Seats


Valve Recession


Valve Guides


Valve Springs


Grind Valve Seats


Lap Valves


Measure Piston-To-Cylinder Head Clearance


Piston and Connecting Rod


Piston Inspection


Cylinder Bore


Crankshaft Front Oil Seal


Crankshaft Rear Oil Seal


Crankshaft and Main Bearings


Flywheel and Coupling


Camshaft


Camshaft Followers


Timing Gear Cover


Idler Gear


Timing Gear Cover Mounting Plate


Oil Pan and Crankcase Housing Extension


Oil Pump (Engines 3TNV8x-JT, -MJT)


Oil Pump (Engines 3TNV8x-BJT, -BMJT, -BXJT)


Section 40: Electrical - North America


Group 05: General Information


Reading Electrical Schematics


Theory of Operation Information


Diagnostic Information


Wire Color Abbreviation Chart


Common Circuit Tests


Conductors for 12-Volt Circuits


Group 10: Specifications


System Specifications


Essential or Recommended Tools


Other Materials


Group 15: Component Location


W1 Chassis Wiring Harness


W1 Chassis Wiring Harness—MY13


W2 Lower Cab Wiring Harness


W2 Lower Cab Wiring Harness—MY13


W3 Upper Cab Wiring Harness


A1 Display Panel Signal Location


A1 Display Panel Signal Location—MY13


A2 HST Controller Signal Location


W1 Chassis Schematic and Wiring Harness Legend


W2 Lower Cab Schematic and Wiring Harness Legend


W3 Upper Cab Schematic and Wiring Harness Legend


Ground Circuit Legend


Group 20: Schematics and Harnesses


Main Wiring Schematic


Main Wiring Schematic—MY13


W3 Upper Cab Electrical Schematic


W1, W2, and W3 Ground Circuits


W1, W2, and W3 Ground Circuits—MY13


W1 Chassis Wiring Harness


W1 Chassis Wiring Harness Color Codes


W1 Chassis Wiring Harness—MY13


W1 Chassis Wiring Harness Color Codes—MY13


W2 Lower Cab Wiring Harness


W2 Lower Cab Wiring Harness Load Center


W2 Lower Cab Wiring Harness Color Codes


W2 Lower Cab Wiring Harness—MY13


W2 Lower Cab Wiring Harness Load Center—MY13


W2 Lower Cab Wiring Harness Color Codes—MY13


W3 Upper Cab Wiring Harness


W3 Upper Cab Wiring Harness Color Codes


W3 Upper Cab Wiring Harness Relay Block


W4 Headlight Wiring Harness


W4 Headlight Wiring Harness Color Codes


W5 Proportional Valve Wiring Harness

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