John Deere 6105E 6120E 6135E Final Tier IV Tractor Workshop Repair Service Manual 2015+ PDF (TM608619) - MJODTM608619.zip
Full workshop service and repair guide covering the John Deere 6105E, 6120E and 6135E 2WD or MFWD Tractors built as Final Tier IV models (October 2015 onward). Everything inside delivers the same shop-level detail professional technicians rely on for maintenance, troubleshooting, and servicing.
The official John Deere 6105E, 6120E, 6135E Final Tier IV (from 10.2015) technical repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm608619 - 6105E, 6120E and 6135E Final Tier IV Tractors Repair Technical Manual (October 2015) Technical Manual.pdf
tm608619 - 6105E, 6120E and 6135E Final Tier IV Tractors Repair Technical Manual (October 2015) Technical Manual.epub
PRODUCT DETAILS:
Total Pages: 915 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
Foreword
General Information
Safety
General Information
Fuel and Lubricants
Serial Number Locations
Engine Repair
Engine
Cooling System
Fuel, Air Intake, and Exhaust Systems
Fuel System
Air Intake System
Exhaust System
Electrical System
Charging Circuit
Starting Circuit
Electrical System Components
Wiring Harnesses
Drive Systems and Transmission
Towing
Component Removal
PTO
Clutch
Steering and Brakes
Steering Repair
Front Axle-2WD
Front Axle-MFWD
Brake Repair
Hydraulics
Hydraulic Pump
Hydraulic Oil Cooler
Hitch Valve
Hydraulic Rear Selective Control Valve
Hydraulic Mid-Mount Selective Control Valve
Miscellaneous
Hood and Fenders
Hitch and Drawbar
Front Support
Open Operator Station Repair
Seat and Support
ROPS
Operator Platform
Cowl Repair
Cab-Operator Station Repair
Removal and Installation of Components
Air Conditioning System
Heating System
Seat
Special Tools
Dealer Fabricated Tools
Service Tools
tm608619 - 6105E, 6120E and 6135E Final Tier IV Tractors Repair Technical Manual (October 2015)
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Replace Safety Signs
Follow Safety Instructions
Work In Ventilated Area
Practice Safe Maintenance
Avoid Backover Accidents
Prevent Machine Runaway
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Use a Safety Chain
Work in Clean Area
Dispose of Waste Properly
Avoid Harmful Asbestos Dust
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Handle Fluids Safely—Avoid Fires
Avoid High-Pressure Fluids
Install All Guards
Use Proper Lifting Equipment
Illuminate Work Area Safely
Live With Safety
Service Machines Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Park Machine Safely
Stay Clear of Rotating Drivelines
Use Proper Tools
Service Tires Safely
Keep ROPS Installed Properly
Construct Dealer-Made Tools Safely
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Handling Batteries Safely
Service Accumulator Systems Safely
Handle Agricultural Chemicals Safely
Service Cooling System Safely
Use Steps and Handholds Correctly
Deliver Safely
Transport Tractor Safely
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Service Front-Wheel Drive Tractor Safely
Do Not Open High-Pressure Fuel System
Group 10: General Information
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Glossary of Terms
Group 15: Fuel and Lubricants
Filling Fuel Tank
Filling Diesel Exhaust Fluid (DEF) Tank
Alternative and Synthetic Lubricants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
John Deere COOL-GARD™ II Coolant Extender
Water Quality for Mixing with Coolant Concentrate
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
Disposal of Diesel Exhaust Fluid (DEF)
Refilling Diesel Exhaust Fluid (DEF) Tank
Storing Diesel Exhaust Fluid (DEF)
Testing Diesel Exhaust Fluid (DEF)
Testing Coolant Freeze Point
Extended Diesel Engine Oil Service Intervals
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Oil Filters
Fuel Filters
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
BioDiesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Supplemental Diesel Fuel Additives
Grease
Mixing of Lubricants
Lubricant Storage
Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
Oilscan™ and CoolScan™
Group 20: Serial Number Locations
Serial Numbers
Product Identification Number
MFWD Axle Serial Number (If Equipped)
Engine Serial Number
Fuel Injection Pump Serial Number
Transaxle Serial Number
Cab Serial Number
Selective Control Valve (SCV) Serial Number
Section 20: Engine Repair
Group 05: Engine
Essential or Recommended Tools
Other Material
Specifications
Remove Engine
Install Engine
Remove and Install Rocker Arm Cover
Repair Engine—Use CTM
Group 10: Cooling System
Essential or Recommended Tools
Specifications
Test Radiator and Deaeration Tank
Test Radiator Cap
Drain Coolant
Remove and Install Radiator
Remove and Install Cooling Package
Remove and Install Deaeration Tank
Replace Belt Tensioner
Remove and Install Viscous Clutch
Cooling System Repair—Use CTM
Section 30: Fuel, Air Intake, and Exhaust Systems
Group 05: Fuel System
Specifications
Remove and Install Fuel Tank
Remove and Install DEF Tank
Replace Fuel Level Sender
Remove and Install Fuel Supply Pump
Remove, Inspect and Install Fuel Cooler
Replace Fuel Strainer and In-Line Check Valve
Group 10: Air Intake System
Specifications
Remove, Inspect and Install Air Cleaner Elements
Remove and Install Air Cleaner
Remove, Inspect and Install Charge Air Cooler (CAC)
Air Intake Pipe Connections
Group 15: Exhaust System
Other Material
Specifications
Repair Engine Exhaust System Components—Use CTM
Remove and Install DEF Dosing Injector
Remove and Install After treatment Device
Remove and Install Decomposition Tube
Remove and Install Exhaust Pipe and Selective Catalyst Reduction (SCR) Assembly
Section 40: Electrical System
Group 05: Charging Circuit
Specifications
Repair Alternator—Use CTM
Remove and Install Alternator
Group 10: Starting Circuit
Specifications
Repair Starter—Use CTM
Remove and Install Starter Motor
Group 15: Electrical System Components
General Repair Procedures
Repair Engine Electrical System Components—Use CTM
Remove and Install Battery
Remove and Install Instrument Panel
Replace Key Switch
Remove and Replace Light Switch
Replace Turn Signal Switch
Remove and Replace EH Directional Reverser Lever
Remove and Install Acceleration Potentiometer (Shuttle Control)
Replace Horn Switch
Replace Starter Relay
Replace Speakers
Replace Antenna
Replace Wiper Control Switch
Remove And Install Wiper Motor
Replace Blower Control Switch
Replace Air Conditioning Temperature Control Switch
Replace Blower Motor Resistor
Replace A/C High/Low Pressure Switch
Replace Dome Light
Replace Door Switch
Replace Electro-Hydraulic Control (EHC) Unit—OOS
Replace Electro-Hydraulic Control (EHC) Unit—Cab
Replace Engine Control Unit (ECU)
Group 20: Wiring Harnesses
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Repair AMP™ Connector
Repair AMPSEAL 16™ Connectors
CAN Controlled SCV Connectors
Remove Connector Body from Blade Terminals
CINCH™ Control Unit Connectors
Exploded View—CINCH™ FlexBox Connectors
CINCH™ FlexBox Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large Mate-N-Loc™, and Metrimate™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair ITT Connector
Repair Small Mate-N-Loc™ Socket Connector
Repair Small Mate-N-Loc™ Pin Connector
Repair (Pull Type) Metri-Pack™ Connectors
Repair (Push Type) Metri-Pack™ Connectors
Repair Molex™ Control Unit Connectors
Repair Molex™ Connector
Repair SUMITOMO™ Connectors
Repair Tyco™ Fuel Injector Connector
Repair WEATHER PACK™ Connector
Repair YAZAKI™ Connectors
Replace W010 Positive Battery Cable
Replace W011 Negative Battery Cable
Replace W012 Engine Power Cable
Replace W013 Cab Power Cable
Replace W014 OOS Power Cable
Replace W021 Operator Station Ground Cable
Replace W100 Hood Harness
Replace W300 Chassis Harness (PR, OOS)
Replace W320 Engine Harness
Replace W502 Cab Harness
Replace W572 Transmission Harness
Replace W600 DEF Harness
Replace W700 Mid-Mount SCV Harness (Cab)
Replace W701 Mid-Mount SCV Harness (OOS)
Replace W902 Front Console Harness
Replace W920 Roof Harness
Section 50: Drive Systems and Transmission