John Deere 6R MY18 6145R 6155R 6155RH 6175R 6195R 6215R Workshop Repair Service Manual (TM410519) PDF - MJODTM410519.zip
Full Service & Repair Workshop Manual for John Deere Tractors MY18 6145R, 6155R, 6155RH, 6175R, 6195R, 6215R, delivering every piece of technical data needed to keep up with maintenance, fixes, and servicing at a professional mechanic's level.
Workshop technical service manual (repair) for John Deere Tractors MY18 6145R, 6155R, 6155RH, 6175R, 6195R, 6215R contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm410519 - MY18 - Tractors 6145R - 6215R Repair - (Worldwide Edition) Technical Manual.pdf
tm410519 - MY18 - Tractors 6145R - 6215R Repair - (Worldwide Edition) Technical Manual.epub
Total Pages: 2,431 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
Model Year 2018 (MY18) - Information on Serial Numbers and Model Identification
MY18 tractors 6R series, built in Mannheim (1L0) from September 2017, from serial number 1L0xxxxxxxx892711
NOTE: Since the changes were made in Mannheim during the current production, there is a smooth transition in the area of the serial numbers cut off. Up to the serial number, old and new models were built in a mix.
820 MY18 tractors 6R were already built up to serial number 892711. The corresponding tractors can be identified by the light switch and the variants of the hood latch.
MY18 tractors 6R series, built in Waterloo (1RW) from November 2017, from serial number 1RWxxxxxxxx032001
tm410519 - MY18 - Tractors 6145R - 6215R Repair -: (Worldwide Edition)
Table of Contents
Foreword
Model Year 2018 (MY18) - Information on Serial Numbers and Model Identification
Section 05: Safety
Group 05: Safety Measures
General Information - Safety - Summary of References
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Operating the Tractor Safely
Operating the Loader Tractor Safely
Passenger Seat
Use Safety Lights and Devices
Towing Trailers/Implements Safely (Mass)
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Backover Accidents
Handle Fluids Safely—Avoid Fires
Handling Batteries Safely
Prepare for Emergencies
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Stay Clear of Rotating Drivelines
Wear Protective Clothing
Protect Against Noise
Practice Safe Maintenance
Avoid Hot Exhaust
Exhaust Filter Cleaning
Clean Exhaust Filter Safely
Read Operator Manuals for ISOBUS Implements
Use Steps and Handholds Correctly
Use Seat Belt Properly
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Service Accumulator Systems Safely
Service Tires Safely
Use Proper Tools
Service Front-Wheel Drive Tractor Safely
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Section 10: General Information
Group 05: General Information - Specifications
Specifications - Summary of References
Engine Specifications
PTO Power Output
Fluid Capacities
Air Intake System
Electrical System
Hydraulic System with Axial Piston Pump (PFC System)
AutoTrac™
Clutch Operation
DirectDrive transmission
AutoPowr™/IVT™ Transmission
PowrQuad PLUS™ Transmission
AutoQuad PLUS™ Transmission
Rear PTO
Front PTO
Differential
Differential Lock
Final Drives
Front-Wheel Drive
Front-Wheel Drive, Smart MFWD (Optional)
FWD Axle with TLS
Cab Suspension
Hydraulic Brakes
Auxiliary Brake
Park Lock
Hitch
Immobilizer
Front Hitch
Ground Travel Speeds
Front and Rear Wheels
Dimensions and Weights
Handling and Storing Diesel Fuel
Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Biodiesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
John Deere Break-In™ Plus Engine Oil
Transmission and Hydraulic Oil
Oil for Front-Wheel Drive Axle
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Product Identification and Component Serial Number Plate
Engine Serial Number
Transmission Serial Number
Front-Wheel Drive Serial Number
Operator's Cab Serial Number
Operator's seat serial number
Subassembly Serial Numbers
Group 10: General Information - Tests and Adjustments
Tests and Adjustments - Summary of References
Using High-Pressure Washers
Preliminary Engine Test
Visual Inspection of the Fuel System
Check the Fuel Filters
Checking the Function of the Fuel Transfer Pump
Bleed Air from Fuel System
Installation and Removal of the Primary Air Cleaner Element
Checking the Secondary (Safety) Element
Draining Coolant
Checking Transmission/Hydraulic System Oil Level
Group 15: General Information - Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Engine – Removal and Installation of Components
Engine - Removal and Installation of Components, Summary of References
Engine – Removal and Installation of Components, Special Tools
Engine - Removal and Installation of Components, Repair Specifications
Removing the Engine, Preliminary Work
Remove the Engine (6215R, 6195R)
Remove the Engine (6175R, 6155R, 6145R)
Installing the Engine
Install the Engine, Additional Work
Engine Mounting
Replace the Engine Mountings, Preliminary Work
Replace the Front Engine Mountings
Replace the Rear Engine Mounting
Replace the Engine Mountings, Further Work
Group 10: Engine Exhaust Cleaning System
Exhaust Cleaning System – Summary of References
Exhaust Cleaning System - Repair Specifications
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal
Emission Control System, Important Instructions
Exhaust Cleaning System, Removal of the Diesel Particulate Filter
Exhaust Cleaning System, Installation of the Diesel Particulate Filter
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter
Cleaning Diesel Exhaust Fluid (DEF) Tank
Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen
Section 30: Fuel, Air-Intake, Cooling and Exhaust Systems
Group 10: Fuel System
Fuel System - Summary of References
Fuel System - Repair Specifications
Fuel Tank, Removal
Fuel tank, Install
Fuel Level Sensor, Removal and Installation
Bleed Air from Fuel System
DEF Tank, Removal and Installation
DEF Dosing Unit, Removal and Installation
Change DEF Tank Vent Filter
Group 20: Cooling System
Cooling System - Summary of References
Cooling System - Special Tools
Cooling System - Specifications
Raise the Hood
Engine Hood, Removal and Installation
Cooler Package, Removal and Installation
Charge Air Cooler, Removal and Installation
Radiator, Removal and Installation
Fan (Charge Air Cooler), Removal and Installation
Relieve Tension on the Drive Belt
Replace the Drive Belt
Replace Drive Belt on Tractors with Front Hitch and Front PTO
Change Drive Belt on Tractors with Suspended Front Axle
Routing of the Drive Belt
Adjust Plastic Hood on the Fan
Automatic Belt Tensioner, Removal and Installation
Group 30: Exhaust System
Exhaust System - Summary of References
Exhaust System - Repair Specifications
Exhaust Filter — Handling and Disposal of Ash from the Diesel Particulate Filter
Emission Control System, Important Instructions
Exhaust System to Top Right, Removal and Installation
Section 40: Electrical System
Group 05: Electrical System - Connectors
Electrical System - Connectors, Summary of References
Connectors—Special Tools, Summary of References
Installation of the Repair Cable Kit (Smoke and Heat Exhaust System)
General
Using high-pressure washers
Strip Wire Ends
Install Electrical Terminal
WEATHER PACK Connectors
METRI PACK Connector with Terminal Lock at the Rear
METRI PACK Connector with Terminal Lock at the Front
METRI PACK Connectors
Connectors for Electronic Control Units
Connector
CRIMP SNAP IN Connectors
KOSTAL Connectors
DEUTSCH Connectors
Individual Terminals
Bosch™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair Molex™ Connectors
Repair SUMITOMO™ Connectors
Repair YAZAKI™ Connectors
Group 10: Electrical System - Charging Circuit
Electrical System - Charging Circuit, Summary of References
Electrical System - Disconnect the Electrical Circuit
Electrical System - Remove and Install Battery
Electrical System - Alternator Removal and Installation
Group 15: Electrical System - Starter Motor Circuit
Electrical System - Starter Circuit, Summary of References
Electrical System - Starter Removal and Installation
Group 20: Electrical System - Headlights
Electrical System - Lights, Summary of References
General information
Electrical System - Setting Lights
Adjusting the Lights on the Cab Frame
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Electrical System - Worklights and Beacon Warning Light, Removal and Installation
Group 25: Electrical System - CommandArm™
Electrical System - CommandArm™, Summary of References
Remove and Install CommandARM™ Assembly
Replace Throttle Control Lever Module
Replace Transmission Control Lever Module
Replace Rear Hitch Control Lever Module and SCV I Control Lever Module
Replace SCV II and SCV III Control Lever Module
Replace SCV IV and SCV V Control Lever Module
Replace Front Hitch Control Lever Module and SCV XIV Control Lever Module
Replace Hitch Control Lever Module
Replace Rear PTO Switch
Replace Front PTO Switch
Replace Cab Controls Module
Replace SCV Locking Module
Replace Joystick Module
Section 45: Electronic Control Units
Group 05: Removal and Installation of Electronic Control Units
Electronic Control Units - Summary of References
Instructions on Replacing a Control Unit
Roof Control Unit - Removal and Installation
Front Chassis Control Unit (M50) - Removal and Installation
Front Chassis Control Unit (M400) - Removal and Installation
Cab Switch Module Control Unit - Removal and Installation
Engine Control Unit - Removal and Installation
Immobilizer Control Unit - Removal and Installation
Cab Control Unit - Removal and Installation
Control Unit for Air-Conditioning - Removal and Installation
Steering Control Unit (AutoTrac™) - Removal and Installation
Instrument Unit - Removal and Installation
CommandCenter™ Control Unit - Removal and Installation
Rear Chassis Control Unit - Removal and Installation
Rear Chassis Control Unit (DirectDrive Transmission) - Removal and Installation
Control Unit for Power-Assisted Rear PTO Shifting (PAPTOS) - Removal and Installation
Transmission Control Unit (AutoPowr™/IVT™) - Removal and Installation
CommandARM™ Control Unit - Removal and Installation
Control Unit for Gear Shifting (DirectDrive Transmission) or Range Shifting (DirectDrive Transmission) - Removal and Installation
Processors 4100 and 4600 (A156) - Removal and Installation
Telematics Control Unit (JDLink™ / Service ADVISOR™) - Removal and Installation
Control Unit for John Deere Machine Sync - Removal and Installation
Group 10: Terminating Resistors - Removal and Installation
Terminating Resistors - Summary of References
CAN Bus Terminating Resistor A53 (CAN Bus - Implement)
CAN Bus Terminating Resistor A130 (CAN Bus - Implement)
CAN Bus Terminating Resistor A131 (CAN Bus - Engine)
CAN Bus Terminating Resistor A137 (CAN Bus - Implement)