Volvo L260H Wheel Loader Service Repair Manual PDF Workshop Wiring Diagrams - MVOLCOL260HOPEK.zip

Volvo L260H Wheel Loaders Service Repair Manual

This is the complete factory service guide for the Volvo L260H Wheel Loader, featuring full Electrical Wiring Diagrams. Inside, you'll find everything a professional technician needs to service, troubleshoot, fix, and rebuild the machine to shop standards.

L260H Volvo Wheel Loaders workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

3,301 pages PDF (bookmarked, Searchable, Printable, high quality)

TABLE OF CONTENTS

0 - GENERAL

03 - SPECIFICATIONS

Tightening torques

07 - STANDARD TIME

Operation numbers for additional work

08 - TOOL

88830557 User Instruction

E1680, Holder

E 1708, Checking point

E1711

E-2001

E-2005

E-2007

E-2014

E-2015

E-2016

E-2017

E-2018

E-2023

E-2024

E-2025

Infrared Thermometer

1 - STANDARD PARTS, SERVICE

16 - LUBRICANT; FUEL; OTHER FLUID

AdBlue®_DEF

Alternative fuels

Coolant

Recommended lubricants_{10-36-43}

Recommended lubricants_{10-37-14}

17 - SERVICE

AdBlue®_DEF tank breather filter, replacing

Air drier filter, replacing

Alternative exit, checking

Arrival Inspection, according to Inspection Programme

Automatic central lubrication filter, replacing

Axle breather filters, replacing

Axle oil cooler filter, replacing

Basic service

Battery, checking

Boom suspension accumulator, checking

Brake pressure and function, checking

Cab extra prefilter cyclone type, replacing

Cab main filter, replacing

Cab prefilter, replacing

Coolant, changing

Coolant freezing point, checking

Coolant level, checking

Coolers, cleaning

Delivery Inspection, according to Inspection Programme

Diesel particulate filter, checking and cleaning

Drive axle oil, changing

Engine air cleaner primary filter, replacing

Engine air cleaner secondary filter, replacing

Engine belt condition, checking

Engine oil and filter, changing

Engine oil level, checking

Extra fuel prefilter, replacing

Fire suppression system, checking

Fuel filters, replacing

Fuel tank breather filter, replacing_{10-14-07}

Fuel tank breather filter, replacing_{10-14-26}

Hinge, lubricating

Hydraulic oil, changing

Hydraulic oil level, checking

Hydraulic oil tank breather filter, replacing

Hydraulic pressure, checking

Hydraulic tank return oil filter and magnetic rod, cleaning and replacing

Hydraulic tank sediment, draining

Lubrication, every 1000 hours

Lubrication, every 250 hours

Lubrication, every 500 hours

Lubrication, every 50 hours

Maintenance of Stored Machines, according to Inspection Programme

Maintenance service, every 1000 hours

Maintenance service, every 2000 hours_{10-32-25}

Maintenance service, every 2000 hours_{10-32-37}

Maintenance service, every 250 hours

Maintenance service, every 4000 hours

Maintenance service, every 4500 hours

Maintenance service, every 50 hours

Maintenance service, every 6000 hours_{10-26-52}

Maintenance service, every 6000 hours_{10-27-10}

Maintenance service, every 8000 hours

Maintenance service, first 100 hours

MATRIS and Tech Tool, reading

Oil-bath air cleaner reservoir filter insert, cleaning

Oil-bath air cleaner reservoir oil, changing

Oil-bath air cleaner reservoir oil, checking

Parking brake function, checking

Parking brake, manually releasing

Parking brake pads, checking

Rear axle bearing oil, changing

Rear axle pivot bearing, greasing

Restoring of the machine

Service brake disc wear, checking

Service brake, testing

Service

Service position 1

Service position 2

Software update, checking

Towing

Transmission breather filter, replacing

Transmission, calibrating

Transmission oil, filter and suction strainer, changing and cleaning

Transmission oil level, checking

Tyre wear and air pressure, checking

Valves, adjusting_{10-19-49}

Venturi tube, checking

19 - GENERAL

CE-marking, EMC-directive

Checking function

Checklist after a fire or heat exposure

Decontamination

Environmental handling for the future

Environmentally hazardous fluids

Environmentally safe handling

Fire prevention measures

Health hazards with paint, plastics and rubber

Safety concerns everybody!

Safety rules when servicing

Safety when handling oils and fuel

Safety when handling the machine

Safety when lifting and supporting complete machine

Safety when working on hydraulic systems

Safety when working with air conditioning refrigerant

Safety when working with batteries

Service position 1_{09-47-19}

Service position 2_{09-47-47}

Some simple rules regarding tyre handling

Starting with booster batteries

Waste handling

Working in environmentally contaminated areas

Working on the electrical system of the machine

Working under raised boom

2 - ENGINE WITH MOUNTING AND EQUIPMENT

20 - GENERAL

Engine belts, replacing

Engine, capacities_{01-03-35}

Engine, capacities_{01-03-48}

Engine control module (ECM), replacing non-programmed_{01-04-10}

Engine control module (ECM), replacing non-programmed_{01-04-24}

Engine control module (ECM), replacing pre-programmed_{01-04-44}

Engine control module (ECM), replacing pre-programmed_{01-04-58}

Engine, description_{09-36-08}

Engine, description_{09-36-23}

Engine, description_{09-36-24}

Engine, reference values

Tech Tool, operations_{01-05-18}

Tech Tool, operations_{01-05-30}

21 - ENGINE

Camshaft, replacing_{12-45-53}

Camshaft, replacing_{12-46-32}

Camshaft setting, checking_{12-47-45}

Camshaft setting, checking_{12-48-27}

Crankcase ventilation, description_{12-54-30}

Crankcase ventilation, description_{12-54-58}

Crankcase ventilation separator, replacing

Crankshaft front oil seal, replacing_{12-44-17}

Crankshaft front oil seal, replacing_{12-44-44}

Crankshaft rear oil seal, replacing

Cylinder compression, testing_{12-56-02}

Cylinder compression, testing_{12-56-27}

EGR valve (internal), replacing

Engine, installing_{12-58-29}

Engine, installing_{12-59-11}

Engine mount rubber cushion, replacing_{12-42-14}

Engine mount rubber cushion, replacing_{12-42-42}

Engine, removing_{01-00-33}

Engine, removing_{12-59-59}

Engine rotation speed sensor (camshaft), replacing

Engine rotation speed sensor (crank shaft), replacing

Engine, specifications

Engine, tightening torques

Internal Exhaust Gas Recirculation (IEGR), description

Oil level sensor, replacing

Rocker arms, replacing

Valves, adjusting_{12-51-20}

Valves, adjusting_{12-52-16}

22 - LUBRICATING SYSTEM

Lubrication oil consumption, checking

Lubrication oil pressure, checking with pressure gauge

Lubrication system, component locations_{12-39-26}

Lubrication system, component locations_{12-39-45}

Lubrication system, description_{12-41-05}

Lubrication system, description_{12-41-30}

Lubrication system, specifications

Lubrication system, tightening torques

Oil cooler, leakage check

Oil cooler, replacing_{12-37-52}

Oil cooler, replacing_{12-38-06}

23 - FUEL SYSTEM

Air in fuel system, checking

Carbon dioxide in fuel system, checking

Feed pump pressure, checking

Feed pump removed, reconditioning

Feed pump, replacing

Fuel system, bleeding

Fuel system, component location

Fuel system, description_{12-36-43}

Fuel system, description_{12-37-03}

Fuel system hand pump, replacing

Fuel system, specifications

Fuel system, tightening torques

Fuel tank, replacing_{12-31-51}

Fuel tank, replacing_{12-32-09}

Injectors, checking

Injector sleeves, replacing_{12-27-28}

Injector sleeves, replacing_{12-28-00}

Injectors, replacing_{12-29-06}

Injectors, replacing_{12-29-39}

Stall speed, checking

Yoke, injector, checking

25 - INLET & EXHAUST SYSTEM

ACM (Aftertreatment control module) non-programmed, replacing

ACM (Aftertreatment control module) pre-programmed, replacing

AdBlue®_DEF, draining

AdBlue®_DEF hoses, replacing

AdBlue®_DEF nozzle, replacing

AdBlue®_DEF

AdBlue®_DEF pump unit, components, replacing

AdBlue®_DEF pump unit diagnostics, description

AdBlue®_DEF pump unit, replacing

AdBlue®_DEF quality, checking

AdBlue®_DEF tank armature, cleaning

AdBlue®_DEF tank armature, replacing

AdBlue®_DEF tank armature suction filter, replacing

AdBlue®_DEF tank, cleaning

AdBlue®_DEF tank, replacing

Aftertreatment fuel dosing unit, replacing

Aftertreatment fuel nozzle, cleaning

Aftertreatment fuel nozzle, replacing

Air drier filter, replacing

Auxiliary brake (engine braking), description

Compressor, replacing

DPF (Diesel particulate filter), checking and cleaning

Exhaust aftertreatment fuel system diagnostics, description

Exhaust Aftertreatment System, component location

Exhaust Aftertreatment System, description

Exhaust aftertreatment system fuel flow, checking

Exhaust pipe flexible tube, replacing_{12-22-22}

Exhaust pipe flexible tube, replacing_{12-22-36}

High pressure air system pressure, checking

Inlet and exhaust system, component location_{12-24-44}

Inlet and exhaust system, component location_{12-25-01}

Inlet and exhaust system, description_{12-26-08}

Inlet and exhaust system, description_{12-26-36}

Inlet and exhaust system, specification_{12-25-20}

Inlet and exhaust system, specification_{12-25-32}

Inlet and exhaust system, tightening torques_{12-23-55}

Inlet and exhaust system, tightening torques_{12-24-21}

Inlet throttle, replacing

Muffler, replacing

Muffler with console, installing

Muffler with console, removing

NOx sensor, replacing

Regeneration process, description

SCR (Selective catalytic reduction) dosing system, checking

Silencer, installing

Silencer, removing

Turbocharger, inspecting_{12-07-44}

Turbocharger, inspecting_{12-07-57}

Turbocharger, replacing_{12-06-33}

Turbocharger, replacing_{12-06-48}

Variable turbocharger actuator, replacing

26 - COOLING SYSTEM

Carbon dioxide in coolant system, checking

Coolant with anti-freeze and corrosion protection, recommendation

Cooling fan, component location

Cooling fan, description

Cooling fan motor, description

Cooling fan rpm, specifications

Cooling fan, tightening torques

Cooling system, component location_{12-01-37}

Cooling system, component location_{12-01-52}

Cooling system, description_{12-04-13}

Cooling system, description_{12-04-28}