Claas Ares 806 Tractor Workshop Repair Service Manual PDF Download - MCLASARES806.zip

A full workshop and repair guide, complete with electrical wiring schematics, covering the Claas Ares 806 tractor — packed with everything needed to service, troubleshoot, fix, and rebuild it the way a trained technician would.

What's inside the Claas Ares 806 workshop service repair manual:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 1,023 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

SYMBOLS

A0 – INJECTION SHEET CHECKING PROCEDURE

A1 – INJECTION FEED

A2 – ENGINE TIER II

B1 – GBA10 GEARBOX

B2 – GTA 1040 AND GPA 3 0 LOW-PRESSURE HYDRAULIC CIRCUIT

B3 – GBA 31 FULL POWERSHIFT GEARBOX

B4 – GBA31 LOW-PRESSURE HYDRAULIC CIRCUIT (FULL POWERSHIFT)

C1 – GPA 40 REAR AXLE

C2 – GPA 30 REAR AXLE

C3 – FOOT BRAKE

C4 – AUTOMATIC BRAKE, PARK LOCK AND HANDBRAKE

D1 – FRONT AXLE

D2 – PROACTIV FRONT AXLE

D3 – GPA30 ANDGPA40 4-WHEEL DRIVE POWER TAKE-OFF HOUSING

E1 – CLOSED CENTRE HYDRAULICS (110L/MIN)

E2 – CLOSED CENTRE HYDRAULICS (100L/MIN)

F1 – ELECTRICITY

F2 – HARNESS AND CONNECTOR PATHS

G1 – INSTRUMENT PANEL

G2 – TCE15/25 ANDTCE15T ELECTRONIC LIFT

G3 – TRANSMISSION/AXLE CONTROL

G4 – ENGINE MANAGEMENT

G5 – INFOTRAC AND ISO SOCKET

G6 – ELECTROPILOT

G7 – WIN METADIAG© ARES 806 MANUAL

H1 – CAB LIFT

H2 – HEATING/AIR CONDITIONING

H3 – BONDING THE WINDOWS

J1 – LIFT AND FRONT POWER TAKE-OFF

J2 – PNEUMATIC BRAKING

TABLE OF CONTENTS

Repair Service Manual....1

A0_GB....1

A0 – INJECTION SHEET CHECKING PROCEDURE....1

Checking procedure....2

Measurement sheet....7

Pressure connection (appendix)....8

ARES 816 - H 4412....11

ARES 826 QUADRISHIFT – H 4422....13

ARES 826 FULL-POWERSHIFT – H 4322....15

ARES 836 – H 4432....17

A1_GB....19

A1 – INJECTION FEED....19

Identification....20

Tightening torques (DE 10)....21

Tightening torques (VP 44)....22

Operating principles....23

Checks/Adjustments....30

Removal/refitting....33

Diagnostics....38

A2_GB....43

A2 – ENGINE TIER II....43

General specifications....44

DIMENSIONAL SPECIFICATIONS....46

General specifications....50

Tightening torques....58

Checks/Adjustments....62

Removal/refitting....67

Diagnostic Sheets....117

TOOLS....127

B1_GB....135

B1–GBA10 GEARBOX....135

General specifications....136

Tightening torques....145

Main adjustments....148

REVERSHIFT....149

Front clutch....151

Rear clutch....157

Quadrishift unit....163

Gearshift cover....180

Guide rods....184

Output shaft....188

Input shaft....193

Countershaft....199

Crawler speeds....203

B2_GB....209

B2 GTA1040 AND GPA30 LOW-PRESSURE HYDRAULIC CIRCUIT....209

LS 100l/min low-pressure circuit onGTA1040....210

LS 110l/min low-pressure circuit onGPA30....220

Low-pressure hydraulic components....225

Solenoid valve measurement and checking points....233

GBA10 distribution unit measurement and checking points....235

"Hydraulic inspection results" sheet....237

GBA10 lubrication measurement and checking points....238

"Hydraulic inspection results" sheet....239

LS 110l/min measurement and checking points....240

"Hydraulic inspection results" sheet....242

LS 100l/min measurement and checking points....243

"Hydraulic inspection results" sheet....245

B3_GB....247

B3 GBA 31 FULL POWERSHIFT GEARBOX....247

General....248

Repair....259

B4_GB....263

B4 FULL POWERSHIFT LOW PRESSURE HYDRAULIC CIRCUIT....263

General....264

Repair....270

Measurement and checking points....274

"Inspection results" sheet....278

TOOLS....279

C1_GB....285

C1 – GPA 40 REAR AXLE....285

Tightening torques and principal adjustments....287

GPA 40 drive pinion....290

5" differential....297

ND axle tubes....309

HD etHD+ axle tubes....317

HDE axle tubes....325

GPA 40 power take-off clutch....333

GPA 40 power take-off upper shaft....338

GPA 40 power take-off lower shaft....347

Proportional power take-off....353

C2_GB....359

C2 – GPA 30 REAR AXLE....359

Tightening torques and main adjustments....360

GPA 30 drive pinion....365

5" differential....374

GPA 30 power take-off clutch....386

GPA 30 power take-off upper shaft....392

GPA 30 power take-off lower shaft....394

GPA 30 crawler gears....400

C3_GB....405

C3 – SERVICE BRAKES....405

Technical specifications....406

Brake pistons and seals....407

Boosters and master cylinders....411

Replacing the master cylinders....412

Bleeding the brake circuit....413

C4_GB....421

C4–AUTOMATIC BRAKE, PARK LOCK AND HANDBRAKE....421

Automatic brake....422

Park Lock....434

Handbrake....444

TOOLS....449

D1_GB....453

D1–FRONT AXLE....453

Description....454

Removal/refitting....457

Disassembly prior to front axle operations....460

Removal/refitting....461

Hydraulic measurement and checking points....476

"Hydraulic inspection results" sheet....477

D2_GB....479

D2–PROACTIV FRONT AXLE....479

Description....480

Removal/refitting....483

Disassembly prior to front axle operations....486

Removal/refitting....487

Hydraulic measurement and checking points....526

"Hydraulic inspection results" sheet....528

Electric checks....529

Breakdown diagnosis....531

D3_GB....533

D3–GPA30 ANDGPA40 4-WHEEL DRIVE POWER TAKE-OFF HOUSING....533

Description....534

Removing/refitting the housing....541

Solenoid valve measurement and checking points....545

Hydraulic measurement and checking point....546

"Hydraulic inspection results" sheet....547

TOOLS....549

E1_GB....557

E1CLOSED CENTRE HYDRAULICS(110l/min)....557

Description....558

Removing/refitting the components....567

Hydraulic measurement and checking points....618

"Hydraulic inspection results" sheet....622

Hydraulic measurement and checking points....625

"Hydraulic inspection results" sheet....628

E2_GB....629

E2 CLOSED CENTRE HYDRAULICS 100l/min....629

Description....630

Removing/refitting the components....639

Hydraulic measurement and checking points....651

"Hydraulic inspection results" sheet....656

Hydraulic measurement and checking points....657

"Hydraulic inspection results" sheet....661

TOOLS....663

F1_GB....665

F1 - ITEM LISTWIRING AND GENERAL LISTS....665

FUSE AND RELAY BOX....672

DE10 STARTING/CHARGING/PREHEATING CIRCUIT....676

VP44 STARTING/CHARGING/PREHEATING CIRCUIT....677

DIPPED HEADLIGHTS - HEADLIGHTS - HORN - SIDE LIGHTS - INSTRUMENT PANEL LIGHT....678

ROTATING BEACONS....679

FRONT WORK LIGHTS....680

REAR WORK LIGHTS....681

STOP LIGHTS - FRONT AXLE ENGAGEMENT - AIR BRAKE SYSTEM SOLENOID VALVE CONTROL....682

FLASHING LIGHTS AND WARNING LIGHTS....683

CIGAR LIGHTER - CLOCK - RADIO - CAB LIGHT AND SPOT....684

PNEUMATIC SEAT - FRONT POWER TAKE OFF CLUTCH....685

FRONT AND REAR WINDSCREEN WIPER / WASHER....686

INSTRUMENT PANEL VENTILATION AND AIR CONDITIONING....688

INFOTRAC ON-BOARD COMPUTER / ISO SOCKET....690

FUEL GAUGE - ENGINE TEMPERATURE OIL PRESSURE - AIR FILTER BLOCKED....692

HANDBRAKE - BRAKE FLUID LEVEL....693

ENGINE SPEED....694

INSTRUMENT PANEL CALIBRATION - DIAGNOSTIC SOCKET INSTRUMENT PANEL AND TCE 15T....695

ELECTROPILOT/DRIVETRONIC/GTA 103-202/GPA 40 DIAGNOSTIC SOCKET....696

ELECTROPILOT/DRIVETRONIC/FPS DIAGNOSTIC SOCKET....697

25 A POWER SOCKET....698

TRANSMISSION HYDRAULIC PRESSURE - OIL FILTER BLOCKED (HP) - OIL FILTER BLOCKED (SUCTION)....699

THEORETICAL SPEED....700

INSTRUMENT PANEL - REAR POWER TAKE-OFF SPEED....701

TCE 15T LIFT....702

ELECTROPILOT (WITH TCE 15T)....706

LIFT TCE - 15/25/35/ RADAR....708

ELECTROPILOT (WITH TCE 15/25/35)....710

GTA 103-202 - GPA 40 CLUTCH AND DRIVE CONTROL....712

AUTOMATIC HAND BRAKE....715

FPS CLUTCH AND DRIVE CONTROL....716

FPS PARK LOCK....719

QUADRISHIFT II....720

QUADRACTIV GTA 103-202 - GPA 40....724

FPS QUADRACTIV....728

DE10 ENGINE CONTROL....732

VP44 ENGINE CONTROL....734

SUSPENDED FRONT AXLE....736

FRONT AXLE ENGAGING - DIFFERENTIAL AND REAR POWER TAKE OFF....738

OIL TEMPERATURE SENSORS - ENGINE SPEED - FORWARD SPEED - REAR POWER TAKE-OFF SPEED - REVERSER MODULE SPEED - DRIVETRONIC....740

CROSS CONTROL WITH SOLENOID PILOT....741

CROSS CONTROL....742

DE10 CAN....743

VP44 CAN....744

F2_GB....745

F2-HARNESS AND CONNECTOR PATHS....745

CONTENTS....746

1 - Instrument panel harness....748

2 - Preheating control harness....756

3/1 - Front harness....756

3/2a - Front harness....756

3/2b - Injection harness....756

3/2c - Injection control harness....756

4 - Front axle suspension control harness....766

5 - Instrument panel / cab top harness ....768

5a - Cab top / front lights harness....772

5b - Cab top / rear light harness with air conditioning....772

5c - Front and rear light harness....776

6 - Rear harness....780

7a - Closed centre circuit transmission harness - 110 litres....784

7b - Closed centre circuit transmission harness - 100 litres ....784

7c - GTA 303 transmission link harness....784

7d - GTA 303 transmission harness....784

8a - GTA 103/202 - GPA 40 transmission control harness....796

8b - Full Powershift transmission control harness....796

8/1 - ISO socket harness....796

8/2 - Quadrishift 2/Quadractiv/Full Powershift display harness....796

9a - TCE 15/25/35 Control harness....810

9b - TCE 15T Control harness....814

9/1a - TCE 15/25/35 Harness....818

9/1b - TCE 15T Harness....822

9/2a - Cross control harness with Electropilot....826

9/2b - Cross control harness....826

9/3 - Electrohydraulic spool valve control harness....828

10 - On-board computer harness....828

G1_GB....832

G1 – INSTRUMENT PANEL....832

Operating principles....833

Characteristics....835

Removal/refitting....851

Calibration....852

G2_GB....854

G2–TCE15/25 ANDTCE15T ELECTRONIC LIFT....854

Description....855

Checks and adjustments....859

G3_GB....870

G3–TRANSMISSION/AXLE CONTROL....870

Drivetronic III....871

Drivetronic V....902

Full Powershift....906

G4_GB....924

G4–ENGINE MANAGEMENT....924

DE 10 Pump....925

VP 44 Pump....937

G5_GB....952

G5–INFOTRAC AND ISO SOCKET....952

Description....953

Removal/refitting and electrical checks....957

G6_GB....966

G6–ELECTROPILOT....966

Description....967

Removal/refitting....971

Measurement and checking points....972

"Inspection results" sheet....974

TOOLS....976