John Deere 5090R 5100R 5115R 5115RH 5125R FT4 Stage IIIB Tractor Workshop Repair Service Manual PDF tm143519 - MJODTM143519.zip
Complete Service and Repair Workshop Manual for John Deere 5090R, 5100R, 5115R, 5115RH, and 5125R (FT4_Stage IIIB) Tractors, packed with the full shop-level guidance needed to service, fix, and overhaul your equipment just like a trained dealership technician.
This repair workshop manual for the John Deere 5090R, 5100R, 5115R, 5115RH, and 5125R (FT4_Stage IIIB) Tractors covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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tm143578 - Tekniske reparasjonshåndbøker for traktorene 5090R, 5100R, 5115R og 5125R (FT4_trinn IIIB) (NOR).pdf
tm143567 - 5090R, 5100R, 5115R och 5125R (FT4_steg IIIB) traktorer teknisk reparationshandbok Technical (SV).pdf
tm143558 - Manual tehnic de reparaţii pentru tractoare 5090R, 5100R, 5115R, şi 5125R (FT4_Stadiul IIIB) (RO).pdf
tm143539 - Manuale tecnico per la riparazione dei trattori 5090R, 5100R, 5115R, e 5125R (FT4_Stage IIIB) (IT).pdf
tm143529 - Traktoren 5090R, 5100R, 5115R und 5125R (FT4_Stufe IIIB) – Technisches Reparaturhandbuch (DE).pdf
tm143528 - Manuel technique de remise en état destracteurs 5090R, 5100R, 5115R et 5125R (FT4_Stage IIIB) (FR).pdf
tm143519 - 5090R, 5100R, 5115R, 5115RH, and 5125R (FT4_Stage IIIB) Tractors Repair Technical Manual (EN).pdf
tm143519 - 5090R, 5100R, 5115R, 5115RH, and 5125R (FT4_Stage IIIB) Tractors Repair Technical Manual (EN).epub
PRODUCT DETAILS:
Total Pages: 3,755 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English / German / French ...
TABLE OF CONTENTS
tm143519 - 5090R, 5100R, 5115R, 5115RH, and 5125R (FT4_Stage IIIB) Tractors Repair Technical Manual (EN)...2
TABLE OF CONTENTS...2
Section 10: General Information...20
Group 05: Safety...20
Work In Ventilated Area...25
Recognize Safety Information...26
Avoid Backover Accidents...27
Prevent Machine Runaway...28
Avoid Contact with Agricultural Chemicals...29
Clean Vehicle of Hazardous Pesticides...31
Use a Safety Chain...32
Work in Clean Area...33
Decommissioning — Proper Recycling and Disposal of Fluids and Components...34
Avoid Harmful Asbestos Dust...35
Use Electronic Display Properly...36
Avoid Hot Exhaust...37
Clean Exhaust Filter Safely...38
Exhaust Filter Cleaning...41
Handle Fuel Safely—Avoid Fires...42
Prepare for Emergencies...43
In Case of Fire...44
Handle Fluids Safely—Avoid Fires...45
Avoid High-Pressure Fluids...46
Use Foldable ROPS and Seat Belt Properly...47
Avoid Static Electricity Risk When Refueling...48
Install All Guards...50
Use Proper Lifting Equipment...51
Illuminate Work Area Safely...52
Live With Safety...53
Service Machines Safely...54
Support Machine Properly...55
Protect Against Noise...56
Remove Paint Before Welding or Heating...57
Park Machine Safely...58
Stay Clear of Rotating Drivelines...65
Follow Safety Instructions...61
Use Proper Tools...62
Service Tires Safely...63
Keep ROPS Installed Properly...64
Stay Clear of Rotating Drivelines...65
Construct Dealer-Made Tools Safely...66
Practice Safe Maintenance...67
Understand Signal Words...69
Replace Safety Signs...70
Protect Against High Pressure Spray...71
Store Attachments Safely...72
Avoid Heating Near Pressurized Fluid Lines...73
Wear Protective Clothing...74
Precautions for Welding...75
Service Accumulator Systems Safely...77
Handling Batteries Safely...78
Handle Agricultural Chemicals Safely...80
Service Cooling System Safely...82
Wait Before Opening High-Pressure Fuel System...83
Service Front-Wheel Drive Tractor Safely...84
Use Steps and Handholds Correctly...85
Handle Electronic Components and Brackets Safely...86
Transport Tractor Safely...87
Deliver Safely...88
Servicing Electronic Control Units...90
Welding Near Electronic Control Units...1040
Keep Electronic Control Unit Connectors Clean...92
Group 10: General Specifications...1197
Regions and Country Versions...95
Features and Accessories...97
Machine General Specifications...1197
Drain and Refill Capacities...105
Service Recommendations for O-Ring Boss Fittings...106
Service Recommendations For Flat Face O-Ring Seal Fittings...108
Metric Bolt and Screw Torque Values...110
Unified Inch Bolt and Screw Torque Values...112
Glossary of Terms...114
Trademarks...117
Group 15: Fuels and Lubricants...22
Alternative and Synthetic Lubricants...119
Transmission and Hydraulic Oil...120
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...121
Operating in Warm Temperature Climates...123
John Deere COOL-GARD™ II Coolant Extender...124
Water Quality for Mixing with Coolant Concentrate...125
Testing Coolant Freeze Point...126
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...128
Disposal of Diesel Exhaust Fluid (DEF)...129
Refilling Diesel Exhaust Fluid (DEF) Tank...130
Storing Diesel Exhaust Fluid (DEF)...132
Testing Diesel Exhaust Fluid (DEF)...133
Diesel Engine Oil Service Interval for Operation at High Altitude...134
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...135
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...137
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...139
Oil Filters...140
Fuel Filters...141
Diesel Fuel...142
Handling and Storing Diesel Fuel...144
Lubricity of Diesel Fuel...145
Testing Diesel Fuel...146
Biodiesel Fuel...147
Minimizing the Effect of Cold Weather on Diesel Engines...149
Supplemental Diesel Fuel Additives...151
Multipurpose Extreme Pressure (EP) Grease...152
Mixing of Lubricants...153
Lubricant Storage...154
Transmission, Steering, Brake, Hydraulic, and Gear Case Oil...155
Oilscan™ and CoolScan™...156
Group 20: Serial Number Locations...23
Serial Numbers...158
Product Identification Number...159
Engine Serial Number...161
Transmission Serial Number...162
Suspended Front Axle Serial Number...163
Mechanical Front Wheel Drive (MFWD) Serial Number...164
Cab Serial Number...165
Section 20: Engine...166
Group 05: Engine...166
Essential or Recommended Tools...1194
Other Material...1196
Specifications...1197
John Deere Engine Repair—Use Component Technical Manual...171
Remove Engine...172
Flywheel Housing Removal and Installation 4045 Engines...188
Install Engine...193
Section 30: Fuel, Air Intake, Exhaust, and Cooling...209
Group 05: Fuel System...209
Specifications...1197
Injection Pump and Nozzle Repair—Use Component Technical Manual...213
Remove and Install Fuel Level Sender...214
Remove, Inspect, and Install Fuel Tank...217
Replace Fuel Filters...222
Remove and Install Fuel Primer Pump Assembly...225
Remove, Inspect, and Install Fuel Cooler...226
Remove, Inspect, and Install Fuel Heater...227
Remove and Install In-Line Check Valve...228
Inspect and Replace Fuel System Lines...230
Group 10: Air Intake System...209
Specifications...1197
Remove, Inspect, and Install Air Filter Elements...234
Remove and Install Air Filter Assembly...236
Remove, Inspect, and Install Charge-Air-Cooler/Hydraulic Oil Cooler...936
Glow Plug Repair...239
Remove and Install Air Heater Housing...240
Remove and Install Turbocharger - Final Tier 4/Stage IV...242
Remove and Install Turbocharger - Interim Tier 4/Stage IIIB...244
Turbocharger Repair...246
Group 15: Exhaust System...209
Specifications...1197
Remove and Install Vertical Exhaust Pipe - Final Tier 4/Stage IV...249
Remove and Install Vertical Exhaust Pipe - Interim Tier 4/Stage IIIB...252
Group 20: Cooling System...209
Specifications...1197
Engine Water Pump Repair—Use Component Technical Manual...259
Drain Coolant...260
Remove and Install Coolant Recovery Tank...262
Remove and Inspect Radiator...264
Install Radiator...269
Remove and Install Thermostat...274
Inspect and Replace Belt Tensioner...275
Remove and Install Viscous Clutch...278
Group 25: Aftertreatment System...210
Specifications...1197
Other Material...1196
Aftertreatment Device Repair and Adjustment—Use Component Technical Manual...286
DEF Dosing Aftertreatment Devices Repair and Adjustment—Use Component Technical Manual...287
Remove and Install DEF Dosing Injector...288
Remove and Install DEF Tank...291
Remove and Install DOC - Final Tier 4/Stage IV...295
Remove and Install DPF/DOC - Interim Tier 4/Stage IIIB...300
Remove and Install Decomposition Tube...304
Remove and Install SCR Assembly...308
Remove and Install DEF Tank Header...313
Remove and Install DEF Dosing Unit Pump...314
Remove and Install DEF Lines...317
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter...319
DEF Component Coolant Purge...321
Section 40: Electrical...322
Group 05A: Fuses and Relays...324
Fuses and Relays...324
Group 05B: Ground Points...326
Ground Points...326
Group 05C: Connectors...322
Individual Connector Information...328
Group 05D: Wiring Harnesses...330
Wiring Harnesses...330
Group 05E: Electrical Components...332
Electrical Components...332
Left Hand Reverser Switch Safety Switch...333
Speed Control Pedal...334
Connector Access - Below Operator Seat...340
Connector Access - Below Operator Station...342
Connector Access - Behind Fuel Tank...344
Connector Access - Behind DEF tank...345
Connector Access - Rear End...346
Section 50: Drive Systems and Transmissions...349
Group 05: Separation...349
Essential or Recommended Tools...1194
Other Material...1196
Specifications...1197
Separate Transmission from Mid-Frame...358
Separate Transmission Case from Differential Case...365
Group 10: PPST Transmission...349
Essential or Recommended Tools...1194
Other Material...1196
Specifications...1197
Remove and Install Transmission Top Cover...376
Remove Transmission Shaft Assembly...379
Install Transmission Shaft Assembly...391
Disassemble, Inspect, and Assemble Differential Driveshaft...403
Disassemble, Inspect, and Assemble Top Shaft Assembly...408
Disassemble, Inspect, and Assemble Counter Shaft Assembly...411
Disassemble, Inspect, and Assemble Range Rail Assembly...414
Disassemble, Inspect, and Assemble Park Lock Rail Assembly...417
Disassemble, Inspect, and Assemble MFWD Shafts...419
Remove, Inspect, and Install Hydraulic Park Piston...422
Remove, Inspect, and Install Spring-Applied Park Piston...424
Park Lock Readjustment Procedure...426
Park Lock Adjustment Procedure...435
Adjust Range Shift Rails...444
Adjust Transmission Shaft End Play...449
Group 15: Clutch Assembly...349
Essential or Recommended Tools...1194
Other Material...1196
Specifications...1197
Remove and Install Speed Clutch Assembly...456
Disassemble, Inspect, and Assemble Idler Shaft Assembly (16/16 Transmission Only)...459
Disassemble, Inspect, and Assemble Low Clutch Assembly...460
Disassemble, Inspect, and Assemble High Clutch Assembly...462
Disassemble, Inspect, and Assemble Reverse Clutch Assembly...464
Disassemble, Inspect, and Assemble Clutch Pack Assembly...466
Remove and Install Hydraulic Accumulator...470
Group 20: Differential...350
Essential or Recommended Tools...1194
Other Material...1196
Specifications...1197
Remove and Install Differential Assembly...698
Inspect Differential Driveshaft...481
Disassemble, Inspect, and Assemble Differential Lock Assembly...693
Disassemble, Inspect, and Assemble Differential Assembly...704
Differential Cone Point Adjustment...487
Differential Backlash Adjustment...489
Group 25: Control Valves...350
Specifications...1197
Remove and Install Park Lock Manifold...493
Remove and Install PowerShift™ Control Valve...495
Remove and Install Rear Control Valve...497
Disassemble, Inspect, and Assemble Rear Control Valve...502
Disassemble, Inspect, and Assemble Powershift Control Valve...505
Group 30: Final Drive...350
Essential or Recommended Tools...1194
Other Material...1196
Specifications...1197
Remove and Install Final Drive Assembly...511
Remove and Inspect Planetary Drive Assembly...515
Install Planetary Drive Assembly...517
Remove, Inspect, and Install Axle Shaft Assembly...521
Remove and Install Hi-Crop Axle Assembly...525
Remove, Inspect, and Install Hi-Crop Final Drive Assembly...527
Group 35: Rear PTO...350
Other Material...1196
Specifications...1197
Remove and Install Rear PTO Assembly...537
Disassemble, Inspect, and Assemble 540/540E/1000 Exchangeable Rear PTO Assembly...551
Disassemble, Inspect, and Assemble 540/540E/1000 Shiftable Rear PTO Assembly...554
Disassemble, Inspect, and Assemble PTO Shifting Assembly...557
Disassemble, Inspect, and Assemble Rear PTO Clutch Assembly...560
Group 40: Front PTO...351
Essential or Recommended Tools...1194
Other Material...1196
Specifications...1197
Front PTO General Repair Procedures...566
Clean Front PTO Oil Screen...567
Replace Front PTO Solenoid Valve...569
Remove Front PTO Oil Pump...570
Exploded View of Front PTO Oil Pump...572
Install Oil Pump in Front PTO...573
Front PTO Sectional View...575
Disassemble Front PTO...576
Assemble Front PTO...580