John Deere 135G Excavator Workshop Repair Service Manual TM14054X19 836-Page PDF - MJODTM14054X19.zip
John Deere 135G Excavator Service & Repair Manual (TM14054X19)
tm14054x19 - Technical Manual for the 135G Excavator, covering repairs - PDF format.
Complete service repair manual for John Deere 135G Excavator, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere 135G Excavator workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 836 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
tm14054x19 - 135G Excavator
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Control Pattern Selector—If Equipped
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Handle Starting Fluid Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Inspect and Maintain ROPS
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Clean Exhaust Filter Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations for Flat Face O-Ring Seal Fittings
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Tracks
Group 0130: Track System
Track Roller Remove and Install
Track Roller Disassemble and Assemble
Track Roller Pressure Test
Track Carrier Roller Remove and Install
Metal Face Seals Repair
Track Shoe Remove and Install
Track Chain Remove and Install
Track Chain Disassemble and Assemble
Track Chain Repair to Replace Broken Part
Sprocket Remove and Install
Front Idler Remove and Install
Front Idler Disassemble and Assemble
Track Adjuster and Recoil Spring Remove and Install
Track Adjuster and Recoil Spring Disassemble and Assemble
Section 02: Axles, Differentials, and Suspension Systems
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Travel Gear Case Remove and Install
Travel Gear Case Disassemble and Assemble
Group 0260: Hydraulic System
Travel Motor and Park Brake Remove and Install
Travel Motor and Park Brake Disassemble and Assemble
Park Brake Valve Disassemble and Assemble
Travel Motor and Park Brake Start-Up Procedure
Section 04: Engine
Group 0400: Removal and Installation
Engine Remove
Engine Install
Section 05: Engine Auxiliary System
Group 0510: Cooling Systems
Radiator Remove and Install
Hydraulic Oil Cooler Remove and Install
Charge Air Cooler Remove and Install
Fuel Cooler Remove and Install
Fan and Fan Guard Remove and Install
Coolant Surge Tank Remove and Install
Group 0530: External Exhaust Systems
Exhaust Tube Remove and Install
Exhaust Aftertreatment Assembly Remove and Install
Exhaust Aftertreatment Assembly Disassemble and Assemble
Diesel Exhaust Fluid (DEF) Tank Remove and Install
Diesel Exhaust Fluid (DEF) Tank Header Suction Screen Remove and Install
Diesel Exhaust Fluid (DEF) Header Remove and Install
Diesel Exhaust Fluid (DEF) Supply Module Remove and Install
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Fuel Transfer Pump Install and Prime
Section 07: Damper Drive (Flex Coupling)
Group 0752: Elements
Damper Drive (Flex Coupling) Remove and Install
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding on Machine
Group 1749: Chassis Weights
Counterweight Remove and Install
Section 18: Operator's Station
Group 1800: Removal and Installation
Cab Remove and Install
Group 1810: Operator Enclosure
Windshield Remove and Install
Windshield Disassemble and Assemble
Sliding Windows Remove and Install
Windowpane Dimensions
Windowpanes Remove and Install
Group 1821: Seat and Seat Belt
Seat Remove and Install
Seat Belt Remove and Install
Mechanical Suspension Seat Disassemble and Assemble
Air Suspension Seat Disassemble and Assemble
Group 1830: Heating and Air Conditioning
R134a Refrigerant Cautions and Proper Handling
R134a Refrigerant Oil Information
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure
Recover R134a Refrigerant
Flush and Purge Air Conditioning System
Evacuate R134a System
Charge R134a System
Air Conditioner Compressor Remove and Install
Condenser Remove and Install
Heater and Air Conditioner Remove and Install
Receiver-Dryer Remove and Install
Section 19: Sheet Metal
Group 1910: Hood and Engine Side Shields
Hood and Engine Side Shields Remove and Install
Section 32: Blade (If Equipped)
Group 3201: Blades
Blade Remove and Install
Group 3260: Hydraulic System
Blade Pump Remove and Install
Blade Pump Disassemble and Assemble
Blade Pump Pressure Relief Valve Remove and Install
Blade Control Valve Remove and Install
Blade Control Valve Disassemble and Assemble
Blade Cylinder Remove and Install
Blade Cylinder Disassemble and Assemble
Blade Pilot Control Valve Remove and Install
Blade Pilot Control Valve Disassemble and Assemble
Section 33: Excavator
Group 3302: Buckets
Bucket Remove and Install
Adjust Bucket Pivot End Play
Bucket Pin-Up Data
Group 3340: Frames
Bucket Links Remove and Install
Arm Remove and Install
Boom Remove and Install
Inspect Pins, Bushings, and Bosses—Front Attachment
Cylinder Specifications
Bushings and Seal Remove and Install
Group 3360: Hydraulic System
Apply Vacuum to Hydraulic Oil Tank
Pump 1 and 2 Remove and Install
Pump 1 and 2 Disassemble and Assemble
Pump 1 and 2 Inspection
Pump 1 and 2 Start-Up Procedure
Pump 1 and 2 Regulator Remove and Install
Pump 1 and 2 Regulator Disassemble and Assemble
Pilot Pump Remove and Install
Pilot Pump Disassemble and Assemble
Pilot Pressure Regulating Valve and Filter Remove and Install
Pilot Pressure Regulating Valve and Filter Disassemble and Assemble
Pilot Shutoff Solenoid Valve Remove and Install
Pilot Shutoff Solenoid Valve Disassemble and Assemble
Solenoid Valve Manifold Remove and Install
Solenoid Valve Remove and Install—Power Dig/Travel Speed (SG), Arm Regenerative (SC), Arm 2 Flow Control (SD), and Dig Regenerative (SF) Valves
Solenoid Valve Disassemble and Assemble—Power Dig/Travel Speed (SG), Arm Regenerative (SC), Arm 2 Flow Control (SD), and Dig Regenerative (SF) Valves
Pilot Valve (Left and Right) Remove and Install
Pilot Valve (Left and Right) Disassemble and Assemble
Travel Pilot Valve Remove and Install
Travel Pilot Valve Disassemble and Assemble
Pilot Signal Manifold Remove and Install
Pilot Signal Manifold Disassemble and Assemble
Control Valve Remove and Install
Control Valve Halves Disassemble and Assemble
Control Valve (Housing-A) Disassemble and Assemble
Control Valve (Housing-B) Disassemble and Assemble
Hydraulic Oil Tank Remove and Install
Restriction Valve Remove and Install
Hydraulic Oil Cooler Bypass Valve Remove and Install
Boom Cylinder Remove and Install
Boom Cylinder Disassemble and Assemble
Arm Cylinder Remove and Install
Arm Cylinder Disassemble and Assemble
Bucket Cylinder Remove and Install
Bucket Cylinder Disassemble and Assemble
Hydraulic Cylinder Bleed Procedure
Section 43: Swing or Pivoting System
Group 4350: Mechanical Drive Elements
Swing Gear Case Remove and Install
Swing Gear Case Disassemble and Assemble
Swing Gear Case Start-Up Procedure
Upperstructure Remove and Install
Swing Bearing Remove and Install
Swing Bearing Disassemble and Assemble
Swing Bearing Upper Seal Install
Swing Bearing Lower Seal Install
Group 4360: Hydraulic System
Center Joint Remove and Install
Center Joint Disassemble and Assemble
Center Joint Air Test
Swing Motor and Park Brake Remove and Install
Swing Motor and Park Brake Disassemble
Swing Motor and Park Brake Inspection
Swing Motor and Park Brake Assemble
Swing Motor and Park Brake Start-Up Procedure
Crossover Relief Valve and Make-Up Check Valve Remove and Install
Make-Up Check Valve Disassemble and Assemble
Section 99: Dealer Fabricated Tools
Group 9900: Dealer Fabricated Tools
DF1063 Lift Bracket
ST4920 Track Recoil Spring Disassembly and Assembly Tool
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
DFT1110 Spacer
DFT1130 Adapter
DFT1036A Travel Gear Case Nut Wrench
DFT1109 Holding Bar
Center Joint (Rotary Manifold) Lifting Tool
DFT1237 Swing Gear Case Nut Spanner Wrench