Toyota Camry 1986-2006 Workshop Repair Service Manual PDF incl. Wiring Diagrams ACV30 MCV30 SXV20 SXV10 - MTYTCMR8606OPEK.zip

A full-service repair guide featuring Electrical Wiring Diagrams for the Toyota Camry 1986-2006, packed with every technical detail needed to service, troubleshoot, fix, and rebuild your vehicle the way professional technicians do.

Covering all Toyota Camry models from 1986-2006, the workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 37,771 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

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MAIN SECTIONS

Toyota Camry (ACV30, 31 series, MCV30, 31 series) Electrical Wiring Diagrams 2002-2006....2

Toyota Camry (MCV20, SXV20 series) Electrical Wiring Diagrams (1996-AUG)....216

Toyota Camry (SXV10_MXV10) Workshop Service Repair Manual 1991-1996....368

in.pdf....368

INTRODUCTION....368

HOW TO USE THIS MANUAL....369

IDENTIFICATION INFORMATION....372

GENERAL REPAIR INSTRUCTIONS....373

FOR VEHICLES WITH DATA LINK CONNECTOR 2....377

PRECAUTION....378

HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS....386

VEHICLE LIFT AND SUPPORT LOCATIONS....404

ABBREVIATIONS USED IN THIS MANUAL....405

GLOSSARY OF SAE AND TOYOTA TERMS....407

STANDARD BOLT TORQUE SPECIFICATIONS....410

eg1.pdf....412

Quick Index....412

5S?FE ENGINE....412

ENGINE MECHANICAL....413

DESCRIPTION....413

PREPARATION....415

TUNE?UP....419

TIMING BELT....436

CYLINDER HEAD....451

CYLINDER BLOCK....494

EXHAUST SYSTEM....550

SERVICE SPECIFICATIONS....551

EMISSION CONTROL SYSTEMS....556

SYSTEM PURPOSE....556

PREPARATION....556

LAYOUT AND SCHEMATIC DRAWING....557

POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM....558

EVAPORATIVE EMISSION (EVAP)....560

EXHAUST GAS RECIRCULATION (EGR) SYSTEM....563

THREE?WAY CATALYTIC CONVERTER (TWC) SYSTEM....569

SERVICE SPECIFICATIONS....574

MFI/SFI SYSTEM....575

DESCRIPTION....575

OPERATION....578

PREPARATION....581

PRECAUTION....583

FUEL PUMP....588

FUEL PRESSURE REGULATOR....598

INJECTOR....600

FUEL TANK AND LINE....613

THROTTLE BODY....615

IDLE AIR CONTROL (IAC) VALVE....623

EFI MAIN RELAY....627

CIRCUIT OPENING RELAY....628

ENGINE COOLANT TEMPERATURE (ECT) SENSOR....630

INTAKE AIR TEMPERATURE (IAT) SENSOR....631

MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR....632

VSV FOR EGR....634

VSV FOR FUEL PRESSURE CONTROL....637

A?C IDLE?UP VALVE....639

EGR GAS TEMPERATURE SENSOR....641

OXYGEN SENSOR....642

ENGINE CONTROL MODULE (ECM)....645

FUEL CUT RPM....646

SERVICE SPECIFICATIONS....647

COOLING SYSTEM....649

DESCRIPTION....649

OPERATION....649

PREPARATION....651

COOLANT CHECK AND REPLACEMENT....652

WATER PUMP....653

THERMOSTAT....658

RADIATOR....661

ELECTRIC COOLING FAN....672

SERVICE SPECIFICATIONS....678

LUBRICATION SYSTEM....679

DESCRIPTION....679

OPERATION....679

PREPARATION....681

OIL PRESSURE CHECK....683

OIL AND FILTER REPLACEMENT....685

OIL PUMP....687

OIL COOLER....697

SERVICE SPECIFICATIONS....700

5S?FE ENGINE TROUBLESHOOTING....702

HOW TO PROCEED WITH TROUBLESHOOTING....703

CUSTOMER PROBLEM ANALYSIS CHECK SHEET....706

DIAGNOSIS SYSTEM....707

DIAGNOSTIC TROUBLE CODE CHART....711

FAIL?SAFE CHART....719

PARTS LOCAT....724

WIRING DIAGRAM....725

TERMINALS OF ECM....729

REFERENCE VALUE OF ECM DATA....737

MATRIX CHART OF PROBLEM SYMPTOMS....738

LOCATION OF CONNECTORS....739

CIRCUIT INSPECTION....747

DTC 12 G NE Signal Circuit (No.1) (Exc. California spec.)....747

DTC 12 G NE Signal Circuit (No.1) (Only for California spec.)....750

DTC 13 G NE Signal Circuit (No.2)....754

DTC 14 Ignition Signal Circuit....755

DTC 16 A?T Control Signal Malfunction....762

DTC 21 Main Oxygen Sensor Circuit....763

DTC 22 Engine coolant Temp. Sensor Circuit....767

DTC 24 Intake Air Temp. Sensor Circuit....771

DTC 25 26 Air?Fuel Ratio Lean Rich Malfunction....774

DTC 27 Sub Oxygen Sensor Circuit....780

DTC 31 Manifold Absolute Pressure Sensor Circuit....783

DTC 41 Throttle Position Sensor Circuit....787

DTC 42 No.1 Vehicle Speed Sensor Signal Circuit....791

DTC 43 Starter Signal Circuit....794

DTC 52 Knock Sensor Circuit....796

DTC 71 EGR System Malfunction....801

DTC 51 Switch Condition Signal Circuit....807

ECM Power Source Circuit....814

Back Up Power Source Circuit....819

Injector Circuit....821

IAC Valve Circuit....826

Fuel System Circuit....830

VSV Circuit for Fuel Pressure Control (Only for California)....835

Air Conditioning Cut Control Circuit....839

TE1 TE2 Terminal Circuit....841

eg2.pdf....843

1MZ?FE ENGINE....843

ENGINE MECHANICAL....844

DESCRIPTION....844

PREPARATION....846

TUNE?UP....850

ENGINE COOLANT INSPECTION....850

ENGINE OIL INSPECTION....851

BATTERY INSPECTION....852

AIR FILTER INSPECTION AND CLEANING....853

GENERATOR DRIVE BELT INSPECTION....854

VALVE CLEARANCE INSPECTION....855

IGNITION TIMING INSPECTION....872

IDLE SPEED INSPECTION....875

IDLE AND OR 2500 RPM CO HC CHECK....876

COMPRESSION CHECK....878

TIMING BELT....881

COMPONENTS....881

TIMING BELT REMOVAL....883

TIMING BELT INSPECTION....889

TIMING BELT INSTALLATION....891

CYLINDER HEAD....899

COMPONENTS FOR REMOVAL....899

CYLINDER HEADS REMOVAL....904

CYLINDER HEAD DISASSEMBLY....922

CYLINDER HEAD COMPONENTS INSPECTION AND REPAIR....923

CYLINDER HEAD ASSEMBLY....935

3. INSTALL VALVES....936

CYLINDER HEAD INSTALLATION....938

CYLINDER BLOCK....963

COMPONENTS FOR ENGINE RE....963

ENGINE REMOVAL....966

COMPONENTS FOR ENGINE &TRANSAXLE SEPARATION AND ASSEMBLY....974

COMPONENTS FOR PREPARATION....977

PREPARATION FOR DISASSEMBLY....978

COMPONENTS FOR CYLINDER BLOCK DISASSEMBLY AND ASSEMBLY....983

CYLINDER BLOCK DISASSEMBLY....984

CYLINDER BLOCK INSPECTION AND....993

PISTON AND CONNECTING ROD....995

CRANKSHAFT INSPECTION....1001

CRANKSHAFT OIL SEALS REPLACEMEN....1002

PISTON AND CONNECTING ROD ASSEMBLY....1004

CYLINDER BLOCK ASSEMBLY....1006

AFTER ASSEMBLY....1012

ENGINE & TRANSAXLE ASSEMBLY....1020

ENGINE INSTALLATION....1023

EXHAUST SYSTEM....1031

SERVICE SPECIFICATIONS....1032

EMISSION CONTROL SYSTEMS....1038

DESCRIPTION....1038

COMPONENT LAYOUT....1039

SCHEMATIC DRAWING....1040

PREPARATION....1041

POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM....1042

EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM....1044

EXHAUST GAS RECIRCULATION (EGR) SYSTEM....1048

THREE?WAY CATALYTIC CONVERTER (TWC) SYSTEM....1057

SFI SYSTEM....1059

DESCRIPTION....1059

SYSTEM CIRCUIT....1061

OPERATION....1062

PREPARATION....1065

PRECAUTION....1067

FUEL PUMP....1072

COMPONENTS FOR REMOVAL....1077

COMPONENTS FOR DISASSEMBLY....1079

FUEL PUMP INSTALLATION....1081

FUEL PRESSURE REGULATOR....1082

INJECTOR....1085

FUEL TANK AND LINE....1100

MASS AIR FLOW (MAF) METER....1102

THROTTLE BODY....1105

IDLE AIR CONTROL (IAC) VALVE....1113

ACOUSTIC CONTROL INDUCTION....1117

CIRCUIT OPENING RELAY....1122

VSV FOR FUEL PRESSURE CONTROL....1125

VSV FOR EGR....1129

VSV FOR ACIS....1133

AC IDLE?UP VALVE....1137

KNOCK SENSOR....1141

EGR GAS TEMPERATURE SENSOR....1145

OXYGEN SENSOR....1148

Sub Heated Oxygen Sensor....1149

FUEL CUT RPM....1152

SERVICE SPECIFICATIONS....1153

COOLING SYSTEM....1155

DESCRIPTION....1155

OPERATION....1155

PREPARATION....1158

COOLANT CHECK....1160

COOLANT REPLACEMENT....1161

WATER PUMP....1162

THERMOSTAT....1170

RADIATOR....1175

ELECTRONICALLY CONTROLLED HYDRAULIC COOLING FAN....1187

Hydraulic Motor....1193

Oil Cooler....1201

Cooling Fan ECU....1205

A/C High ?Pressure Switch....1207

SERVICE SPECIFICATIONS....1208

LUBRICATION SYSTEM....1209

DESCRIPTION....1209

OPERATION....1209

PREPARATION....1211

OIL AND FILTER REPLACEMENT....1214

OIL PUMP....1216

SERVICE SPECIFICATIONS....1235

1MZ?FE ENGINE TROUBLESHOOTING....1236

HOW TO PROCEED WITH TROUBLESHOOTING....1238

CUSTOMER PROBLEM ANALYSIS CHECK SHEET....1241

DIAGNOSIS SYSTEM....1242

DESCRIPTION....1242

DATA LINK CONNECTOR 3 INSPECTION....1243

Diagnosis Inspection (Normal Mode)....1244

MALFUNCTION INDICATOR LAMP CHECK....1244

DIAGNOSTIC TROUBLE CODE CHECK....1244

Diagnosis Inspection (Check Mode)....1244

DIAGNOSTIC TROUBLE CODE CHECK....1245

DIAGNOSTIC TROUBLE CODE CLEARANCE....1245

DIAGNOSTIC TROUBLE CODE CHART (SAE Controlled)....1246

FAIL?SAFE CHART....1258

CHECK FOR INTERMITTENT PROBLEMS....1259

BASIC INSPECTION....1262

PARTS LOCATION....1265

WIRING DIAGRAM....1266

TERMINALS OF ECM....1268

STANDARD VALUE OF ECM TERMINALS....1272

ENGINE OPERATING CONDITION....1274

CARB Mandated Signals....1274

TOYOTA Enhanced Signals....1275

MATRIX CHART OF PROBLEM SYMPTOMS....1277

LOCATION OF CONNECTORS....1278

Location of Connectors in Engine Compartment....1278

Location of Connectors in Body....1284

CIRCUIT INSPECTION....1286

DTC P0100 Mass Air Flow Circuit Malfunction....1286

DTC P0101 Mass Air Flow Circuit Range Performance....1292

DTC P0110 Intake Air Temp Circuit Malfunction....1293

DTC P0115 Engine Coolant Temp Circuit Malfunction....1299

DTC P0116 Engine Coolant Temp Circuit Range Performance....1304

DTC P0120 Throttle Position Circuit Malfunction....1305

DTC P0121 Throttle Position Circuit Range Performance....1314

DTC P0125 Insufficient Coolant Temp for Closed Loop Fuel Control....1315

DTC P0130 P0150 Heated Oxygen Sensor Circuit Malfunction....1318

DTC P0133 P0153 Heated Oxygen Sensor Circuit Slow Response (Bank 1 Sensor 1 Bank 2 Sensor 1)....1322

DTC P0135 P0141 P0155 Heated Oxygen Sensor Heater....1323

DTC P0136 Heated Oxygen Sensor Circuit Malfunction....1326

DTC P0171 System too Lean (Fuel Trim)....1328