Caterpillar C1.1 C1.5 C2.2 Generator Set Workshop Repair Service Manual PDF KENR8791 KENR9149 - MCATC1.1C2.2GEN.zip

A full factory-level service and repair manual, complete with Electrical Wiring Diagrams, covering the Caterpillar C1.1, C1.5 and C2.2 Generator Sets. It contains every technical detail needed to service, troubleshoot, fix, and rebuild these units with the same skill as a professional technician.

Inside the Caterpillar C1.1, C1.5 and C2.2 Generator Sets workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

KENR8791 - Systems Operation (C1.1; C1.5 and C2.2 Generator Sets).pdf

KENR8791 - Testing & Adjusting (C1.1; C1.5 and C2.2 Generator Sets).pdf

KENR9149 - Disassembly & Assembly (C1.1; C1.5 and C2.2 Generator Sets).pdf

M0110003 - Schematic (C1.1 and C2.2 Generator Set with EMCP 4.1_4.2 Electrical System).pdf

M0110005 - Schematic (C1.1; C1.5; C2.2 and C3.3 Genset with 4520 Control Electrical System).pdf

UENR6332 - Schematic (C1.1 and C2.2 Generator Set Electrical System).pdf

UENR8271 - Schematic (C1.1; C1.5 and C2.2 Engine with 7410_7420 Control Electrical System).pdf

UENR8273 - Schematic (C1.1; C1.5 and C2.2 Engine with 4520 Control Electrical System).pdf

PRODUCT DETAILS:

Total Pages: 495 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

UENR8271 - Schematic (C1.1; C1.5 and C2.2 Engine with 7410_7420 Control Electrical System)....2

M0110003 - Schematic (C1.1 and C2.2 Generator Set with EMCP 4.1_4.2 Electrical System)....4

M0110005 - Schematic (C1.1; C1.5; C2.2 and C3.3 Genset with 4520 Control Electrical System)....6

UENR8273 - Schematic (C1.1; C1.5 and C2.2 Engine with 4520 Control Electrical System)....10

UENR6332 - Schematic (C1.1 and C2.2 Generator Set Electrical System)....12

KENR9149 - Disassembly & Assembly (C1.1; C1.5 and C2.2 Generator Sets)....14

Fuel Filter Base - Remove and Install....17

Fuel Transfer Pump - Remove and Install - Mechanical Fuel Transfer Pump....21

Fuel Transfer Pump - Remove and Install - Electrical Fuel Transfer Pump....25

Fuel Injection Lines - Remove and Install....28

Fuel Shutoff Solenoid - Remove and Install....35

Fuel Injection Pump - Remove and Install....38

Fuel Injector - Remove and Install....44

Turbocharger - Remove and Install....48

Exhaust Manifold - Remove and Install....54

Inlet and Exhaust Valve Springs - Remove and Install....57

Inlet and Exhaust Valves - Remove and Install....63

Engine Oil Line - Remove and Install....71

Engine Oil Cooler - Remove and Install....76

Engine Oil Relief Valve - Remove and Install....79

Engine Oil Pump - Remove....82

Engine Oil Pump - Install....86

Water Pump - Remove and Install....92

Water Temperature Regulator Housing - Remove and Install....97

Water Temperature Regulator - Remove and Install....100

Flywheel - Remove....104

Flywheel - Install....107

Crankshaft Rear Seal - Remove and Install....111

Crankshaft Wear Sleeve (Rear) - Remove and Install....115

Flywheel Housing - Remove and Install....121

Flywheel Housing - Remove and Install - Engines with Flywheel Housing and Back Plate....124

Crankshaft Pulley - Remove and Install....129

Crankshaft Front Seal - Remove and Install....132

Housing (Front) - Remove....136

Housing (Front) - Disassemble....139

Housing (Front) - Assemble....145

Housing (Front) - Install....153

Crankcase Breather - Remove and Install - Naturally Aspirated Engines....156

Crankcase Breather - Remove and Install - Turbocharged Engines....161

Valve Mechanism Cover - Remove and Install....166

Rocker Shaft and Pushrod - Remove....171

Rocker Shaft - Disassemble - C1.5 and C2.2 Engines....174

Rocker Shaft - Disassemble - C1.1 Engines....177

Rocker Shaft - Assemble - C1.5 and C2.2 Engines....180

Rocker Shaft - Assemble - C1.1 Engines....183

Rocker Shaft and Pushrod - Install....186

Cylinder Head - Remove....189

Cylinder Head - Install....193

Lifter Group - Remove and Install....198

Camshaft - Remove....201

Camshaft - Disassemble....205

Camshaft - Assemble....207

Camshaft - Install....209

Engine Oil Pan - Remove and Install....213

Pistons and Connecting Rods - Remove....216

Pistons and Connecting Rods - Disassemble....219

Pistons and Connecting Rods - Assemble....225

Pistons and Connecting Rods - Install....230

Connecting Rod Bearings - Remove - Connecting rods in position....233

Connecting Rod Bearings - Install - Connecting rods in position....235

Crankshaft Main Bearings - Remove....238

Crankshaft Main Bearings - Install....242

Crankshaft - Remove....246

Crankshaft - Install....249

Bearing Clearance - Check....253

Coolant Temperature Switch - Remove and Install....256

Engine Oil Pressure Switch - Remove and Install....259

Glow Plugs - Remove and Install....264

V-Belts - Remove and Install....267

Fan - Remove and Install....270

Alternator - Remove and Install - 65 Amp and 85 Amp Alternators....272

Alternator - Remove and Install - 40 Amp Alternator....276

Alternator - Remove and Install - 14 Amp and 15 Amp Alternators....279

Electric Starting Motor - Remove and Install....282

KENR8791 - Systems Operation (C1.1; C1.5 and C2.2 Generator Sets)....285

General Information....286

Fuel System....292

Air Inlet and Exhaust System....303

Lubrication System....308

Cooling System....311

Basic Engine....313

Electrical System....316

KENR8791 - Testing & Adjusting (C1.1; C1.5 and C2.2 Generator Sets)....329

Troubleshooting....331

Fuel System - Inspect....373

Air in Fuel - Test....375

Engine Speed - Check....378

Finding Top Center Position for No. 1 Piston....380

Fuel Injection Timing - Check....382

Fuel Injector - Test....384

Fuel Quality - Test....392

Fuel System - Prime....394

Fuel System Pressure - Test....396

Gear Group (Front) - Time....399

Governor - Adjust....401

Air Inlet and Exhaust System - Inspect....421

Wastegate - Test....423

Exhaust Temperature - Test....425

Engine Crankcase Pressure (Blowby) - Test....426

Compression - Test....428

Engine Valve Lash - Inspect_Adjust....431

Valve Depth - Inspect....437

Valve Guide - Inspect....440

Engine Oil Pressure - Test....442

Engine Oil Pump - Inspect....444

Excessive Bearing Wear - Inspect....448

Excessive Engine Oil Consumption - Inspect....449

Cooling System - Check - Overheating....450

Cooling System - Inspect....453

Cooling System - Test....454

Water Temperature Regulator - Test....462

Water Pump - Inspect....463

Piston Ring Groove - Inspect....465

Connecting Rod - Inspect....468

Connecting Rod Bearings - Inspect....470

Main Bearings - Inspect....471

Cylinder Block - Inspect....472

Cylinder Head - Inspect....474

Piston Height - Inspect....478

Flywheel - Inspect....481

Flywheel Housing - Inspect....484

Gear Group - Inspect....487

Alternator - Test....489

Battery - Test....491

Charging System - Test....492

Coolant Temperature Switch - Test....493

Electric Starting System - Test....494

Engine Oil Pressure Switch - Test....495

Fuel Shutoff Solenoid - Test....496

Glow Plugs - Test....498

Caterpillar C1.1, C1.5 and C2.2 Generator Sets Repair Service Manual