Claas Ares 507-607 Tractor Workshop Repair Service Manual PDF - MCLASARES507607.zip

Full factory-level repair and service guide, complete with electrical wiring schematics, covering the Claas Ares 507-607 tractor range — packed with every technical detail needed to service, troubleshoot, fix, and overhaul these machines just like a trained technician.

The Claas Ares 507-607 workshop service and repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS

SYMBOLS

A1 – INJECTION SHEET CHECKING PROCEDURE

A2 – DE 10 INJECTION

A3 – ENGINE TIER II

GBA 25 GEARBOX - B1 – MECHANICAL PART

GBA 25 GEARBOX - B2 – HYDRAULIC PART

GBA 25 GEARBOX - B3 – ELECTRONIC PART

C1 – MECHANICAL PART

C2 – HYDRAULIC PART

C3 – ELECTRONIC PART

D1-PR – MECHANICAL PART

D2-PR – HYDRAULIC PART

D3-PR – ELECTRONIC PART

D1-PS – MECHANICAL PART

D2-PS – HYDRAULIC PART

D3-PS – ELECTRONIC PART

E1 – COMMON ELEMENTS

E2 – OPEND CENTER 60 L/MIN

E3 – 'LOAD SENSING' 100 L/MIN

E4 – 'LOAD SENSING' 110 L/MIN

F1– ITEM LIST – WIRING AND GENERAL LISTS - 40 km/h

F2 – HARNESS AND CONNECTOR PATHS - 40 km/h

F1- ITEM LIST - WIRING AND GENERAL LISTS - 50 km/h

F2 - HARNESS AND CONNECTOR PATHS - 50km/h...1

G1 – INSTRUMENT PANEL

G2 – TCE 15 T ELECTRONIC LIFT

G3 – TCE 15/25 ELECTRONIC LIFT

G4 – INFOTRAC AND ISO SOCKET

G5 – ELECTROPILOT

G6 – WIN MÉTADIAG© MANUAL

H1 – CAB LIFTING AND GLASS BONDING

H2 – MANUAL HEATING/AIR CONDITIONING

H3 – REGULATED HEATING AND A/C

J1 – FRONT LIFT LINKAGE AND ATTACHMENT POINTS

J2 – FRONT POWER TAKE-OFF

J3 – PNEUMATIC BRAKE

J4 – TOOLS

ECHAP

PRODUCT DETAILS:

Total Pages: 2,011 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

Repair Service Manual...1

A1_GB...1

A1 – INJECTION SHEET CHECKING PROCEDURE...1

Checking procedure...2

Measurement and checking points...8

Appendix...10

FUEL INJECTION DATA SHEET...13

A2_GB...27

A2 – DE 10 INJECTION...27

Description...28

Description and operation...42

Additional technical details...49

Torque settings...57

Filter element...58

Injector pump...59

Injector...61

Electronic control...64

Manifold air temperature sensor...65

Engine coolant temperature sensor...66

Fuel temperature sensor...67

Crankshaft position sensor...68

Pump control solenoid...69

Accelerator detector...70

A3_GB...75

A3 - ENGINE TIER II...75

General description...76

Technology of non-moving parts...77

Technology of moving parts...81

Lubrication...86

Cooling...90

Air...94

Tightening torques...96

DIMENSIONAL SPECIFICATIONS...100

Check...112

Removal/refitting...126

Diagnostic Sheets...171

A_GB...177

B1_GB...185

B1 - MECHANICAL PART...185

General description...186

'Hexashift' module...188

Reverter module under torque...198

Robot-driven ranges module...201

Crawler ranges modules...212

Characteristics GBA 25...218

Kinematics GBA 25...219

Dismantling procedure...221

Main adjustments...222

Torque settings and sealants...223

'Hexashift' module...226

Reverter module under torque...240

Robot-driven ranges module...248

Slow range...266

Extra slow range...271

B2_GB...277

B2 – HYDRAULIC PART...277

Low pressure circuit 20 bar...278

Low pressure lubrication circuit...284

Characteristics of low pressure circuits...290

Open center 60 l/min...293

'Load sensing' 100 l/min...297

'Load sensing' 110 l/min...301

Control circuit tightening torques...305

Solenoid valve measurement and checking points...306

Control unit GBA 25 measuring and checking points...307

GBA 25 'Hydraulic inspection results' sheet...309

60 l/min open centre measurement and checking points...310

60 l/min open centre 'inspection results' sheet...315

'Load sensing' 100 l/min measuring and checking points...316

'Load sensing' 100 l/min 'inspection results' sheet...321

'Load sensing' 110 l/min measuring and checking points...322

'Load sensing' 110 l/min 'inspection results' sheet...325

B3_GB...327

B3 – ELECTRONIC PART...327

Electronic transmission control...328

Gearbox electronic control...342

Component layout...373

Electrical tests...378

Adjustments and calibration...386

'Speed and safety' measurement and checking points...389

'Supply' measurement and checking points...394

'Hexashift' measurement and checking points...395

'Robot-driven range' measurement and checking points...396

'Shuttle reverser' measurement and checking points...397

'mode management' measurement and checking points...400

'Overdrive' measurement and checking points...402

'Slow' measurement and checking points...403

'Display' measuring and checking points...404

B_GB...405

C1_GB...413

C1 MECHANICAL PART...413

Presentation of the rear axle...414

Tightening torques and principal adjustments...430

'HD' axle tube...435

'SHD' axle tube...445

Crown wheel and pinion and differential...455

Rear power take off clutch...473

Rear power take-off upper shaft...480

Rear power take-off lower shaft...493

Power take-off sensor and control...496

Proportional PTO...497

Transmission service brake 40 km/h...506

Transmission service brake 50 km/h...513

Transmission hand brake 40 km/h...523

Transmission hand brake 50 km/h...532

C2_GB...541

C2 - HYDRAULIC PART...541

Low pressure circuit 20 bar...542

Braking40 km/h...547

Braking50 km/h...548

Lubrication system...553

Open center 60 l/min...559

'Load sensing' 100 l/min...563

'Load sensing' 110 l/min...567

Torque settings...573

60l/min open centre measurement and checking points...577

60l/min open centre 'inspection results' sheet...583

'Load sensing' 100l/min measuring and checking points...585

'Load sensing' 100l/min 'inspection results' sheet...592

'Load sensing' 110l/min measuring and checking points...594

'Load sensing' 110l/min 'inspection results' sheet...599

Transmission braking circuit (40km/h version)...600

Transmission braking circuit (50km/h version)...606

C3_GB...609

C3 – ELECTRONIC PART...609

Electronic rear axle control...610

Component layout...623

Electrical tests...629

'low pressure hydraulic sysytem' measurement and checking points...631

'Engine speed' measurement and checking points...632

'Supply' measurement and checking points...633

'4-wheel drive unit' measurement and checking points...634

'Differential lock' measurement and checking points...635

'Power take-off' measurement and checking points...636

'Braking' measurement and checking points...640

C_GB...645

D1_PR_GB...654

D1 - MECHANICAL PART...654

General...655

Main torques...664

Wheel alignment...666

Preliminary operations...667

Steering cylinder...668

Epicyclic reduction gear and wheel hub...669

Wheel swivel pin...675

Bevel gear and differential...679

4 wheel drive unit...689

D1_PS_GB...698

D1 – MECHANICAL PART...698

General...699

Main torques...704

Wheel alignment...706

Preliminary operations...707

Steering actuator...708

Epicyclic reduction gear and wheel hub...709

Wheel pivot and upper arm...712

Suspension cylinder and lower arm...722

Universal joint shaft...729

Bevel gear and differential...731

4 wheel drive unit...743

D2_PR_GB...752

D2 – HYDRAULIC PART...752

Operation...753

Measurement and checking points...754

'Inspection results' sheet...756

D2_PS_GB...758

D2 – HYDRAULIC PART...758

Description...759

Operation...761

Components of the unit...763

Hydraulic systems...765

Measurement and checking points...767

'Inspection results' sheet...770

Hydraulic block...772

D3_PR_GB...778

D3 – ELECTRONIC PART...778

Front axle...779

4 wheel drive unit...783

D3_PS_GB...784

D3 – ELECTRONIC PART...784

Description...785

Diagnostics...787

Adjustments...789

Measurement and checking points...792

D_PR_GB...794

D_PS_GB...800

E1_GB...806

E1 – COMMON ELEMENTS...806

Presentation of linkage...807

Linkage spool valve...807

Linkage spool...808

Linkage operation...809

'down' position...809

'up' position...809

'SNR' brake valve operation...810

Neutral position...810

Brake position...810

Hold position...810

'Cuna' brake valve operation...811

Tractor stopped, engine off...811

Engine running, handbrake off, brake pedals released...812

Engine running, handbrake off, brake pedals operated...813

Engine running, handbrake on...814

Steering unit...815

'OSPF160LS' unit (110/min 'Load Sensing' circuit)...815

Hydraulic schematic for 'OSPF160LS' unit (110/min 'Load Sensing' circuit)...817

'OSPF160ON' unit (100 l/min 'Load Sensing' circuit and centre open 60 l/min)...818

Hydraulic schematic for 'OSPF 160 ON' unit hydraulic diagram ('Load Sensing' 100 l/min and open centre 60 l/min circuit)...820

'OSPD60/185LSR'box version 50 km/h (110/min 'Load Sensing' circuit)...821

'OSPD60/185LSR'box version 50 hydraulic diagram (110/min 'Load Sensing' circuit)...823

Access to steering unit...824

Auxiliary spool valve...827

Fitting spool valves on the GPA 20 rear axle...827

Possible installation on 'open centre 60 l/min'...827

Possible installation on 'Load Sensing 100 and 110 l/min' circuit...827

Hydraulic diagram of the linkage spool valve and the electrohydraulic spool valve ('Load Sensing' 100 and 110 l/min circuit)...828

Hydraulic diagram of the linkage spool valve and mechanical spool valve ('Load Sensing' 100 and 110 l/min circuit)...829

Hydraulic diagram of the linkage spool valve and mechanical spool valve (60 l/min circuit)...830

4 position spool valve option 'KO', 'ZF' and flow regulator...831

3 position spool valve option 'ZF' and flow regulator...833

Electrohydraulically controlled spool valve...834

Closing plate with safety solenoid valve...835

Spool valve control settings...836

Linkage...838

Exploded view of linkage spool valve...838

Linkage rams...840

Dismantling...840

Refitting...840

Braking valve...841

Sectional view of the brake valve (SNR)...841

Exploded view of the brake valve (SNR)...842

Removing/refitting the brake valve 'SNR'...843

Removing/refitting the brake valve 'Cuna'...844

E2_GB...846

E2 – OPEN CENTER 60 L/MIN...846

Description...847

Component layout...852

RH cover...857

LH cover...859

Hydraulic measurement and checking points...860

Measurement and checking points...861

'Hydraulic inspection results' sheet...862

Hydraulic measurement and checking points...863

'Hydraulic inspection results' sheet...867

E3_GB...868

E3 – 'LOAD SENSING' 100 L/MIN...868