Volvo EW180C Wheeled Excavator Workshop Repair Service Manual PDF Electrical Wiring Diagrams - MVLVCONEW180C.zip
A full-service repair guide featuring Electrical Wiring Diagrams for the Volvo EW180C Wheeled Excavator, packed with the technical detail needed to service, troubleshoot, fix, and rebuild these machines just like a trained professional.
This workshop service and repair manual for the Volvo Construction EW180C Excavator covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo EW180C Excavators Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 3,376 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - Foreword........2
0 - GENERAL........3
00 - DESCRIPTION; COMPLETE MACHINE........4
Product plates........5
Component locations-........6
Description; complete machine........8
03 - SPECIFICATIONS........9
Hydraulic oil cooling system; specifications........13
Cylinder data........16
Digging equipment bearings; specifications........17
Servo pump; specifications........19
Working pump; specifications........20
Hydraulic tank; specifications........21
Cruise control; specifications........22
X1; Specifications........23
Hydraulic pressure; specifications_{11-33}........27
Hydraulic pressure; specifications_{11-53}........29
Hydraulic pressure; specifications_{12-13}........31
Control valve (steering unit); specification........35
Steering pump; specifications........36
Brake pump; specifications........37
Automatic lubrication system; specifications........38
Diesel coolant heater (5kw); specifications........40
Air conditioning unit; specifications........42
Cab; weight........43
Cab; specifications........45
Wheels; specifications........48
Travel gearbox; specifications........49
Rear view camera; specifications........50
Slew position sensor; specfications-17........51
Slew unit; specifications........52
Auto idle pressure switch; specifications-00........53
Hydraulic oil filter pressure switch; specifications-23........54
Flasher relay; specifications-46........55
Power outlet; specifications-09........56
Electric center passage; specification-41........57
Stabiliser solenoid valve; specifications_{20-08}........58
Stabiliser solenoid valve; specifications_{20-28}........59
Control lockout solenoid valve; specifications-53........60
Manual travel control switch; specifications-17........61
Control levers; specifications-19........62
Multi-function lever switch; specifications-43........69
Battery disconnect switch; specifications-06........70
Lower wiper motor; specifications-30........71
Lighting; specifications........72
Preheating; specifications-11........73
Battery; specifications-48........74
Vehicle control unit V-ECU; specifications-28........75
Instrument control unit I-ECU; specifications-09........80
Engine control; specifications-32........82
Fuel filler pump; specifications-55........83
Air cleaner; specification-23........84
Air cleaner; specification-47........85
Engine; volume-09........86
Counterweight; specifications_{29-41}........87
Counterweight; specifications_{30-01}........88
Steering axle; specifications........89
Slew ring gear; specifications........90
Rear axle; specification_{31-08}........91
Rear axle; specifications_{31-28}........92
Front axle; specification_{32-02}........93
Front axle; specification_{32-21}........94
Propeller shaft; specifications........95
Centre passage; specification........96
Travel motor; specifications........97
Radio with tape or CD player; specifications........99
Specifications; weight_{43-53}........102
Specifications; weight_{44-13}........103
Capacities........104
Audio remote controller; specifications_{45-15}........105
Audio remote controller; specifications_{45-34}........107
Hour counter; specifications-01........110
Circuit breaker; specification-29........112
Relay; specifications-02........114
Auto_Manual pump control switch; specifications-25........116
Emergency engine speed control switch; specifications_{47-52}........117
Emergency engine speed control switch; specifications_{48-12}........119
Control lockout lever switch; specifications-39........120
Start switch; specifications-02........122
Windscreen flusher pump; specifications-30........124
Wiper controller; specifications-58........126
Travel alarm; specifications-22........128
Rotating beacon; specifications-46........130
Electric horn; specifications-09........131
Starter motor; specifications-33........133
Alternator; specifications-56........134
Keypad; specification-37........136
Wireless control unit W-ECU; specification_{53-17}........139
Wireless control unit W-ECU; specification_{53-38}........141
Wireless control unit W-ECU; specification_{54-07}........142
Electronic climate control unit ECC; specification-50........144
Engine control unit E-ECU; specifications-32........146
Electrical system; specifications-56........148
Engine speed control switch; specifications-20........150
Coolant pump; thermostat; specifications-43........151
Cooling system; specifications-06........153
Injectors; specifications-30........154
Fuel tank; specification-54........155
Fuel pressure; specifications-18........156
Lubrication system; specifications ........158
Flywheel; weight ........159
Valve system specifications ........161
Engine; weights-........163
Engine; specifications_{00-21}........164
Engine; specifications_{00-41}........165
Conversion tables........166
Tightening torques........174
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION........180
Lifting instructions........181
07 - STANDARD TIME........183
Operation numbers for additional work........184
08 - TOOL........186
Infrared Thermometer........187
E-tool; 3507 Plug........189
E-tool; 3506 Flange........190
E-tool; 3502 Plate for turning crankshaft........191
E-tool; 3501 Puller for gear wheel fan pump........193
E-tool; 3500 Support plate for travel gearbox and motor........194
E-tool; 1802 Extractor for pressure limiting valve........196
09 - MISCELLANEOUS........197
Control units; changing........198
Hydraulic cylinders; dieseling........200
Welding on the machine........202
Service positions-........205
1 - STANDARD PARTS; SERVICE........208
16 - LUBRICANT; FUEL; OTHER FLUID........209
Coolant with freezing and corrosion protection........210
Recommended lubricants_{54-23}........211
Recommended lubricants_{53-32}........214
Coolant........217
Alternative fuels........222
17 - SERVICE........225
Bearings........229
Elimination of trapped hydraulic pressure........233
Replacement parts........235
Service_{50-00}........239
Service_{49-42}........240
Service methods........241
Pressure testing........245
Hoses and tubes........249
Cleaning prior to repair........253
Arrival Inspection; according to Inspection Programme........254
Delivery Inspection; according to Inspection Programme........259
Maintenance of Stored Machines; according to Inspection Programme........261
Warranty inspection 100 hours........263
Warranty inspection 1000 hours........264
Periodic maintenance........265
Maintenance service; daily_{44-52}........267
Maintenance service; daily_{44-33}........268
Maintenance service; every 50 hours_{44-04}........269
Maintenance service; every 50 hours_{43-44}........270
Maintenance service; first 100 hours........271
Maintenance service; every 250 hours_{42-52}........272
Maintenance service; every 250 hours_{42-33}........273
Maintenance service; first 500 hours_{42-05}........274
Maintenance service; first 500 hours_{41-45}........275
Maintenance service; every 500 hours_{41-17}........276
Maintenance service; every 500 hours_{40-58}........278
Maintenance service; first 1000 hours........279
Maintenance service; every 1000 hours_{40-02}........280
Maintenance service; every 1000 hours_{39-42}........282
Maintenance service; every 2000 hours_{39-14}........283
Maintenance service; every 2000 hours_{38-55}........285
Maintenance service; every 4000 hours_{38-26}........286
Maintenance service; every 4000 hours_{38-07}........288
Maintenance service; every 6000 hours_{37-37}........289
Maintenance service; every 6000 hours_{37-19}........290
Tyres; wear and air pressure; checking........291
Checking for cracks and leaks........293
Check engine oil level........294
Test-run and check........295
Lubrication........296
Grease points on dipper arm; lubrication........297
Grease points on booms; lubrication........300
Grease points on undercarriage; lubrication_{33-01}........302
Grease points on undercarriage; lubrication_{32-33}........304
Grease points on superstructure; lubrication_{31-43}........306
Grease points on superstructure; lubrication_{31-17}........308
Grease points on superstructure; lubrication_{30-52}........309
Hydraulic system; checking oil level........310
Water separator; drain........312
Coolant level; check........314
Axles; checking oil level_{28-18}........315
Axles; checking oil level_{27-25}........318
Axle hubs; checking oil level........320
Travel gearbox oil level; checking_{26-13}........322
Travel gearbox oil level; checking_{25-36}........324
Fuel tank water and sediment; drain-01........326
Fuel tank water and sediment; drain........328
Battery condition; check_{23-27}........330
Battery condition; check_{22-49}........333
Door hinges; lubricate with grease........336
Cab; prefilter; clean........338
Axles; changing oil_{20-18}........340
Axles; changing oil_{19-31}........344
Hub reduction gear; changing oil........346
Engine; oil and filter; change.........348
Fuel filters; primary and secondary filter; replace_{16-36}........351
Fuel filters; primary and secondary filter; replace_{16-12}........353
Radiator and coolers; cleaning........355
Condenser; clean (with compressed air) (optional equipment)........358
Cab; main filter; clean........360
Belts and belt tension; check; replace when needed.........362
Swing ring gear; grease check........365
Swing gearbox oil level; checking........367
Swing gearbox oil; changing........369
Service journal (included in Operator's manual); fill in........371
Wheel nuts; check torque........372
Brake system; checking function........373
Air cleaner primary filter; change........374
Air conditioning unit; maintenance........377
MATRIS; reading; export reading........378
VCADS Pro; logged errors; read off........380
Swing bath grease; check........382
Travel gearbox; changing oil........385
Brake discs; checking wear_{03-02}........387
Brake discs; checking wear_{02-32}........390
Air cleaner secondary filter; change-58........393
Air cleaner secondary filter; change........395
Cab; prefilter; replace........397
Cab main filter; replacing........399
Fuel tank breather filter; replacing........401
Hydraulic oil return filter; changing_{58-29}........403
Hydraulic oil return filter; changing_{58-03}........405
Hydraulic tank breather filter; changing........407
Hydraulic oil servo filter; change_{56-35}........409
Hydraulic oil servo filter; change_{55-50}........413
Hydraulic oil drain filter; change........415
Coolant's freezing point; check........417
Valve clearance and IEGR; check........419
Hydraulic system; changing oil........420
Hydraulic oil suction strainer; change........424
Turbocharger inclusive inlet and exhaust systems; leakage; check........427
Coolant; change........429
CareTrack backup battery; replacing........433
Creeping of hydraulic cylinder-07........436
Creeping of hydraulic cylinder........440
Emergency operation; description-36........444
Emergency operation; description-44........447
Emergency operation; description........450
Towing........453
Secondary lowering of digging equipment_{42-44}........455
Secondary lowering of digging equipment_{42-11}........457
Starting engine with booster cables........459
19 - GENERAL........461
Safety concerns everybody!........462
Service positions........464
CE marking and declaration of conformity........467
Safety when handling the machine........469
Safety rules when servicing........473
Checklist after a fire or heat exposure-059........475
Fire prevention measures........476
Health hazards with paint; plastics and rubber........479
Checklist after a fire or heat exposure........484
Some simple rules regarding tyre handling........488
Safety when using lifting equipment........490
Safety when handling oils and fuel........494
Safety when working with batteries........498
Starting with booster batteries........503
Safety when working with air conditioning refrigerant........507
Safety when working with hydraulic systems........512
Environmental handling for the future........514
Environmentally safe handling........518
Environmentally hazardous fluids........521
Working in environmentally contaminated areas........525
Decontamination........529
Waste handling........533
2 - ENGINE WITH MOUNTING AND EQUIPMENT........537
20 - GENERAL........538
Engine; description........539
E-ECU MID 128 pre-programmed; replacing_{25-46}........541
E-ECU MID 128 pre-programmed; replacing_{25-26}........543
E-ECU MID 128 non-programmed; replacing_{24-51}........545
E-ECU MID 128 non-programmed; replacing_{24-30}........548
Engine; identification........550
Engine; volume........551
Engine; tightening torques........552
Component locations........555
Engine; weights ........557
21 - ENGINE........558
Engine; specifications_{020-44}........560
Engine; specifications_{020-25}........561
Cylinder compression; PC test........562
Engine characteristic curve........563