John Deere 8RT 8295RT 8320RT 8345RT Tractor Repair Service Manual TM104519 PDF - MJODTM104519.zip
Complete service and repair documentation for John Deere 8295RT, 8320RT, and 8345RT Tractors (SN. prior to 902500), offering the technical data needed to maintain, fix, and service these machines the way professional technicians do.
The John Deere 8RT RW Tractors 8295RT, 8320RT, and 8345RT workshop manual (repair) contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm104519 - 8RT Tractors Repair(S. N. —902500) Technical Manual.pdf
tm104519 - 8RT Tractors Repair(S. N. —902500) Technical Manual.epub
Total Pages: 1,812 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Dealer Predelivery Information Form
General Information
Safety
General Information
Engine
Component Removal and Installation
Engine Repair
Fuel and Cooling Systems
Diesel Fuel System
Air Intake System
Engine Cooling System
Coolers and Air Conditioning Condenser
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
Starting Circuit
Relays, Fuses, Solenoids, and Switches
Monitoring Systems and Sensors
Armrest Control
Implement and Accessory Connectors
Convenience and Accessory Components
Power Shift Transmission
Component Removal and Installation
Miscellaneous Repair
Transmission
AutoPowr/IVT Transmission
Component Removal and Installation
General Repair Procedures
In Tractor Repair
Transmission Repair
Assemble Transmission
Drive Systems
Component Removal and Installation
Rear Axle Assembly
Final Drives
PTO
Steering Gears
Mid-Frame Drive Shafts
Steering and Brakes
Component Removal and Installation
Steering Column
Steering Wheel Position Input Assembly
Steering Pump
Brake Valve
Hydraulics
Component Removal and Installation
Hydraulic System Repair and Cleanup
Transmission Pump
Integrated Hydraulic Pump
Hitch Valve, Selective Control Valves, and Couplers
Hitch
Miscellaneous
Hood
Platform Step Assembly
Operator Station
Component Removal and Installation
Heating, Ventilating, and Air Conditioning (HVAC)
Air Conditioning System
Air Suspension Seat
Armrest
Cab Door and Windshield
Track Frame and Components
Tracks
Tension Cylinder and Accumulator
Track Frame
Track Suspension
Dealer Tools
Dealer Fabricated Tools
Essential and Recommended Tools
tm104519 - 8RT Tractors Repair(S. N. —902500)
Table of Contents
Foreword
Dealer Predelivery Information Form
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Servicing Electronic Control Units
Welding Near Electronic Control Units
Live With Safety
Group 10: General Information
List of References
Trademarks
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Servicing and Connecting Snap-To-Connect STC™ Fittings
Glossary of Terms
Section 20: Engine
Group 00: Component Removal and Installation
List of References
Essential, Recommended and Fabricated Tools
Specifications
Remove Engine
Install Engine
Remove Front Frame
Install Front Frame
Group 05: Engine Repair
List of References
Engine Repair—Use the relevant Component Technical Manual
Section 30: Fuel and Cooling Systems
Group 05: Diesel Fuel System
List of References
Remove and Install Left-Hand Fuel Tank
Remove and Install Right-Hand Fuel Tank
Remove Center Fuel Tank
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
Group 10: Air Intake System
List of References
Specifications
Air Intake Pipe Connections
Service Air Intake System
Group 15: Engine Cooling System
List of References
Essential, Recommended and Fabricated Tools
Specifications
Other Material
Test Radiator and Coolant Tank Cap
Remove and Install Radiator
Auxiliary Drive Belt Routing
Belt Tensioner Location
Inspect Belt Tensioner
Remove and Install Vari-Cool™ Fan Belt
Repair Vari-Cool™ Fan Drive Assembly
Sheave Backlash Test
Repair Vari-Cool™ Fan Driven Assembly
Group 20: Coolers and Air Conditioning Condenser
List of References
Essential, Recommended and Fabricated Tools
Specifications
Other Material
Remove Fuel Cooler
Install Fuel Cooler
Remove Air Conditioning Condenser
Install Air Conditioning Condenser
Remove and Install Charge Air Cooler
Replace Hydraulic Oil Cooler
Leak Test Hydraulic Oil Cooler
Section 40: Electrical
Group 05: Connectors
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Repair AMP Connector
Repair AMPSEAL 16™ Connectors
CAN Controlled SCV Connectors
Remove Connector Body from Blade Terminals
CINCH™ Wedgebox Connectors
Exploded View—CINCH™ Flexbox Connectors
CINCH™ Flexbox Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Small MATE-N-LOC™ Socket Connector
Repair Small MATE-N-LOC™ Pin Connector
Repair (Pull Type) METRI-PACK™ Connectors
Repair (Push Type) METRI-PACK™ Connectors
Repair Molex™ Control Unit Connectors
Repair Molex Connector
Repair SUMITOMO™ Connectors
Repair Tyco Fuel Injector Connector
Repair Weather Pack™ Connector
Repair YAZAKI™ Connectors
Group 10: Wiring Harness Routings
List of References
Wire Number and Color Codes
Engine/Chassis Harness Routing and Component Identification
PST Cab Harness—North American
PST Cab Harness—European
AutoPowr™/IVT™ Cab Harness—North American
AutoPowr™/IVT™ Cab Harness—European
Outer Roof Harness—North American
Outer Roof Harness—European
Power Standard Mirror Harness
Dual Power Mirror Harness
ISO Cornerpost Harness
Secondary Display Harness
Single Lever Control Assembly Harness
JDLink™ Harness
Left Convenience Outlet Harness—European
Left Convenience Outlet Harness—North American
Right Convenience Outlet Harness—European
Right Convenience Outlet Harness—North American
Auxiliary Power Strip
Auxiliary Audio Harness
Front Console Harness (AutoPowr™/IVT™)
Front Console Harness (PST)
Steering Column Harness
Standard Seat Harness
Heated Seat Power Harness
Heated Seat Switch Harness
Heated Seat Heater Element Harness
PST Transmission Harness
AutoPowr™/IVT™ Transmission Harness
Cab Power Cable
VLC Power Cable
CLC Power Cable
Positive Battery Cable
Negative Battery Cable
Mid-frame Harness
Hood Light Harness—North American
Hood Light Harness—European
Upper Driving Light Extension Harness—European
Lower Driving Light Extension Harness—European
Beacon Light Harness
Beacon Light Extension Harness
Extremity Light Harness—North American
Right Clearance Light Harness—European
Right Clearance Light Extension Harness—European
Left Clearance Light Harness—European
Left Fender Harness
Right Fender Harness
Trailer Lighting Extension Harness—North American
Trailer Lighting Extension Harness—European
Optional Roof Lighting Harness
Radar Extension Harness
Inner Roof Harness (Manual A/C)
Inner Roof Harness (ATC)
Main Armrest Control Unit Harness
Standard Armrest Control Unit Harness
SCV V and VI Armrest Control Unit Harness
Armrest Control Unit Harness (22 pin) (AutoPowr™/IVT™ Only)
Armrest Control Unit Harness (22 pin) (PST Only)
Draft Sensor Extension Harness
Center Hitch Switch Harness
Back-Up Alarm Harness
Left Track Tension Harness
Right Track Tension Harness
Suspension Harness
Group 15: Charging Circuit
List of References
Repair Alternator—Use CTM77
Disconnect Electrical Circuit
Replace Alternator
Group 20: Starting Circuit
List of References
Essential, Recommended and Fabricated Tools
Specifications
Repair Starter—Use CTM
Disconnect Electrical Circuit
Remove and Install Starter Motor
Replace Master Fuse