Mercedes-Benz 126 W126 C126 V126 Workshop Repair Service Manual 1979-1991 PDF - MMB126OPEK.zip
A comprehensive factory-level repair and service guide, complete with electrical wiring diagrams, covering every Mercedes-Benz Type 126 variant powered by both gasoline and diesel engines. It contains all the technical data needed to service, troubleshoot, fix, and overhaul these vehicles to the same standard as trained dealership technicians.
The workshop service and repair manual for the Mercedes-Benz Model 126 range (280 S, 260-560 SE, 280-560 SEL, 380-560 SEC, and 300-350 SD/SDL Turbodiesel) covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 7,114 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Mercedes-Benz W126, C126, V126 All Models Repair Service Manual 1979-1991.pdf
MAKE: Mercedes-Benz
YEAR: 1981-1991
MODEL:
300 SD: 1981, 1982, 1983, 1984, 1985
300 SDL: 1986, 1987
300 SE: 1988, 1989, 1990, 1991
300 SEL: 1988, 1989, 1990, 1991
350 SD: 1991
350 SDL: 1990, 1991
380 SE: 1984, 1985
380 SEL: 1981, 1982, 1983
380 SEC: 1982, 1983
420 SEL: 1986, 1987, 1988, 1989, 1990, 1991
500 SEL: 1984, 1985
500 SEC: 1984, 1985
560 SEL: 1986, 1987, 1988, 1989, 1990, 1991
560 SEC: 1986, 1987, 1988, 1989, 1990, 1991
DOCUMENT FORMAT: PDF
LANGUAGE: English
"Engine Manual | Electrical Troubleshooting Manual | Maintenance Manual | Owner's Manual | Climate Control Manual | Chassis and Body Manual"
MAIN SECTIONS
000_Overall Vehicle.....3
00.00 - 00 - Overview of test descriptions Diagnosis - Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0up00x).....9
00.00 - 00 - Use of Diagnosis Manual Diagnosis - Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0an00x).....11
00.00 - Notes on removing adhesive residues and foils on paint and metal surfaces with surface conditioning disks (ah00.00-p-0013-01ak).....13
00.00 - Risk of death caused by body parts being pulled in by rotating vehicle wheels and roller dynamometer rollers (as00.00-z-0019-01a).....14
00.00 - Risk of death caused by vehicle slipping or toppling off of the lifting platform. (as00.00-z-0010-01a).....15
00.00 - Service Information Discontinuation of overviews of models and major assemblies (si00.00-z-0130a).....16
00.00 - Service Information Evaluation of lithium-ion battery after an accident, fire or complaints (si00.00-z-0152a).....18
00.00 - Service Information Influence of vehicle systems on electronic medical devices (si00.00-p-0159a).....19
00.00 - Service Information No liability for third-party retrofits (si00.00-p-0025a).....20
00.00 - Service Information Operation items for test drives (si00.00-p-0009a).....21
00.00 - Service Information Orientation values for ZM operation items for plausibility checks in warranty and goodwill cases (si00.00-p-0088a).....23
00.00 - Service Information QR code for rescue forces (si00.00-p-0089a).....26
00.00 - Service Information Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries and gaseous fuel drive systems (si00.00-p-0156a).....27
00.00 - Service information Assessment of vehicles with high-voltage on-board electrical system and_or lithium-ion battery and_or gaseous-fuel drive system after accident, fire or problems (si00.00-z-0154a).....31
00.00 - Service information New update concept for diagnosis applications (si00.00-z-0004a).....32
00.00 - Service-Information Ausfu¨llen UPS-Absendeformular (si00.00-p-0085a).....33
00.00 - Service-Information Hinweise zum Ausfu¨llen des Altteile-Ru¨cklieferscheins (si00.00-p-0076a).....34
00.00 - Service-Information Unfallforschung (si00.00-p-0021a).....35
00.00 - Tightening torques Passenger cars Overall vehicle (ba00.00-z-9999az).....36
00.01 - Introduction of WIS Service Media (sn00.01-z-0012a).....37
00.01 - Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a).....39
00.01 - Service Information Damage or breakdown case in international traffic (si00.01-z-0031a).....40
00.01 - Service Information Invoicing of quick test (si00.01-p-0006a).....41
00.01 - Service Information SDconnect rechargeable battery (si00.01-p-0003a).....42
00.01 - Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a).....43
00.01 - Service Information Synonym search - New functionality in WIS (si00.01-z-0036a).....44
00.01 - Service Information Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a).....45
00.01 - Service Information Update of email distributor (si00.01-z-0037a).....46
00.01 - Service Information WIS Service Media (si00.01-z-0012a).....47
00.01 - Service Information bulletin on optimized design and location of system and function descriptions (si00.01-p-0009a).....48
00.01 - Service-Information Erreichbarkeit technische Werkstattbetreuung (si00.01-p-0023a).....49
00.01 - Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a).....50
00.01 - Use of electrical function schematics (ov00.01-p-1901-09a).....53
00.10 - Check gear capacity (ar00.10-p-1010a).....55
00.10 - Service Information Engine output increase (si00.10-p-0004a).....58
00.10 - Service Information Notes on safety-relevant components subject to redocumentation requirements (si00.10-p-0033a).....59
00.10 - Service Information Specified data for emissions inspection (si00.10-p-0037a).....61
00.10 - Service Information Vehicle identification plate orders (si00.10-p-0003b).....62
00.10 - Service-Information Dokumentation von Anziehdrehmomenten im WIS (si00.10-z-0013a).....63
00.10 - Service-Information Fahrzeug-Zulassungsdokumente (si00.10-p-0011a).....68
00.10 - Service-Information Prüfvorgaben für die Fahrzeuguntersuchung zur Vorbereitung der Hauptuntersuchung (HU) nach §29 StVZO (si00.10-p-0001a).....70
00.10 - Service-Information Umrüstung von Nicht-EU-Fahrzeugvarianten zur Zulassung in Deutschland (si00.10-p-0021a).....74
00.10 - Service-Information Änderungen bei der Abgasuntersuchung gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 (si00.10-z-0034a).....75
00.19 - General repair methods for wiring harness (ar00.19-p-0100a).....76
00.19 - Ground points (ba00.19-p-1000-01b).....80
00.19 - Overall network (GVN), basic function (gf00.19-p-9900a).....82
00.19 - Overall network (GVN), detailed information (gf00.19-p-0020-01e).....84
00.19 - Plugs and couplings as-built configuration (gf00.19-p-8000a).....88
00.19 - Remove contacts from Multi Contact Point (MCP) coupling (ar00.19-p-0120-09a).....90
00.19 - Removing contacts from plugs and connectors (ar00.19-p-0120a).....92
00.19 - Repair wiring harness as per specified repair method (ar00.19-p-0001a).....98
00.19 - Repairing wiring harness using solder connectors (ar00.19-p-0100-09a).....100
00.20 - 0006 - Overview, model, work sheet, order no. Models 107 from 8_85, 124_129_140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0000pkwvt06x).....102
00.20 - 0050 - Checking the condition of all the assemblies and for leakage Models 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0050pkw0000x).....103
00.20 - 0051 - Checking the condition of the lines and hoses and for leaks Models; 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0051pkw0000x).....104
00.20 - 0053 - Visual inspection for missing components, leakage assemblies, chafing points, line position Models; 107 from 08_85, 124, 126 from 09_85, 129, 140, 201 from 01_85 (wh0053pkw0000x).....105
00.20 - 0090 - Checking chassis and supporting body components for damage and corrosion Models 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0090pkw0000x).....117
00.20 - 0091 - Checking chassis and supporting body components for damage and corrosion Models 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0091pkw0000x).....119
00.20 - 1st care service 10000 - 12500 km, additional between the maintenance services every 10000 km_annually (ap00.20-p-1220a).....120
00.20 - Care service every 7 500 km_10 000 km (ap00.20-p-1221a).....121
00.20 - Check before driving into working area (ap00.20-p-0036a).....122
00.20 - Maintenance (ap00.20-p-0000c).....123
00.20 - Maintenance service every 15 000 km_20 000 km (ap00.20-p-1222a).....124
00.20 - Maintenance service every 20 000 km_2 years (ap00.20-p-0005b).....128
00.20 - Overview of check before driving into working area (ap00.20-p-0062u).....132
00.20 - Service Information Adding AdBlue(R) during service (si00.20-p-0004a).....133
00.20 - Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a).....135
00.20 - Service Information Notes on Economy-Service (si00.20-p-0035a).....136
00.40 - Directory of additional operating fluids (bb00.40-p-0300zz).....137
00.40 - General information on fuels (bb00.40-p-0110zz).....138
00.40 - General information on lubricants (bb00.40-p-0210zz).....139
00.40 - General list (bb00.40-p-0000zz).....140
00.40 - Hydraulic fluids (bb00.40-p-0340zz).....141
00.40 - List of fuels (bb00.40-p-0100zz).....142
00.40 - List of lubricants (bb00.40-p-0200zz).....143
00.40 - Multigrade engine oils (specification 228.1) (bb00.40-p-0228-01a).....144
00.40 - Obligations Regarding Approval for Operating Fluids (bb00.40-p-0022-00a).....145
00.40 - Search aid for Specifications for Operating Fluids (bb00.40-p-0900a).....146
00.40 - Service Information Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a).....151
00.40 - Service Information Specifications for Operating Fluids for anti-corrosion agents_antifreeze (si00.40-p-0019a).....152
00.40 - Service information Dying of windshield washer fluid concentrate (si00.40-z-0006a).....153
00.45 - Service Information Multipurpose metal grease (si00.45-p-0004a).....154
00.45 - Service Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a).....155
00.60 - Raise_lower vehicle with vehicle lift (ar00.60-p-1006a).....156
00.60 - Raise_prop up vehicle with pit jack or vehicle jack (ar00.60-p-1003a).....158
00.60 - Vehicle lift support point, detailed information (gf00.60-p-0001-01a).....159
001_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase.....160
01.00 - 0001 - Overview of engine and type Engine 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (Model 463.228 for deviations see SI 00_111) (ra01001160001z).....164
01.00 - Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz).....167
01.00 - Combustion engine mechanical components, basic function (gf01.00-p-9900a).....168
01.00 - Combustion engine, basic function (gf01.00-p-9901a).....171
01.00 - Covering hole for ventilation of diaphragm chamber in pressure control valve in cylinder head cover with tape (ap01.00-p-8503-01a).....172
01.00 - Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az).....173
01.00 - Test and adjustment values Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (be01.00-z-9999az).....174
01.00 - Testing compression pressure (ar01.00-p-1200hw).....176
01.00 - Tightening torques Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (ba01.00-z-9999az).....178
01.10 - 0020 - Illuminating the cylinder Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra01001160020z).....180
01.10 - 0030 - Removal and installation of the engine (oil capacity) Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (Model 463.228 for deviations see SI 00_111) (ra01001160030z).....182
01.10 - 0100 - Testing the compression pressure Engine 103 (note deviations for off-road vehicles) (ra01001030100x).....187
01.10 - 0101 - Engine oil and filter change Models; 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 All engines (wh0101pkw0000x).....189
01.10 - 0110 - Cranking the engine with the starter Models 107, 124, 126, 201, 129 (note deviations for off-road vehicles) (ra01001030110x).....203
01.10 - 0300 - Removal and installation of the engine Engine 103 A. Model 124, 124 4MATIC, B. Models 107, 126, 129, 201 (note deviations for off-road vehicles) (ra01001030300x).....206
01.10 - 1300 - Cleaning and sealing the main oil galleries Engine 103 (ra01001031300x).....240
01.10 - 2240 - Checking for leaks at the rear of the engine Engine 103 (ra01001032240x).....243
01.10 - Remove_install engine (ar01.10-p-2400hx).....244
01.10 - Service Information Application of surface sealants (si01.10-p-0015a).....248
01.10 - Service Information Cleaning sealing surfaces (si01.10-p-0004a).....249
01.10 - Service Information Guidelines on engine number (si01.10-p-0014a).....250
01.10 - Service Information Note on mounting engine in assembly stand (si01.10-p-0016a).....251
01.10 - Service Information Standardized procedure for complaints on the engine (si01.10-p-0001a).....252
01.20 - 0050 - Removal and installation of the cylinder head cover Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra01001160050z).....254
01.20 - 0400 - Function description of the crankcase ventilation Engine 103 (ra01001030400x).....256
01.30 - 0415 - Removal and installation of the cylinder head Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (Model 463.228 for deviations see SI 00_111) (ra01001160415z).....258
01.30 - 0418 - Machining the mating surfaces of the cylinder head Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra01001160418z).....267
01.30 - 0420 - Pressure testing the cylinder head Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra01001160420z).....268
01.30 - 4000 - Notes regarding the cylinder head Engine 103 (ra01001034000x).....270
01.30 - 4070 - Servicing the threads in the cylinder head Engine 103 (ra01001034070x).....271
01.30 - 4150 - Removal and installation of the cylinder head Engine 103 (ra01001034150x).....277
01.30 - 4180 - Checking and facing the cylinder head contact surface Engine 103 (ra01001034180x).....287
01.30 - 4300 - Cleaning and sealing the oil longitudinal gallery in the cylinder head Engine 103 (ra01001034300x).....289
01.30 - Remove_install cylinder head (ar01.30-p-5800hx).....290
01.40 - 0112 - Measurement, honing and silicon lapping of the cylinder bore Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra01001160112z).....294
01.40 - 0126 - Coolant preheater in the crankcase (installation note) Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (Model 463.228 for deviations see SI 00_111) (ra01001160126z).....307
01.40 - 0210 - Removal and installation of the timing case cover Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (Model 463.228 for deviations see SI 00_111) (ra01001160210z).....308
01.40 - 0222 - Removal and installation of the closing cover Engines 116.96 (3.8, 4.2) 117.96 (5.0, 5.6) (Model 463.228 for deviations see SI 00_111) (ra01001160222z).....312
01.40 - 1000 - Notes regarding the crankcase Engine 103 (ra01001031000x).....314
01.40 - 1200 - Facing the crankcase contact surface Engine 103 (ra01001031200x).....315
01.40 - 1220 - Servicing the threaded holes for the cylinder head bolts Engine 103 (ra01001031220x).....317
01.40 - 2120 - Removal and installation of the front cover at the top Engine 103 (ra01001032120x).....319
01.40 - Crankcase, basic function (gf01.40-p-1000a).....323
01.40 - Crankcase, timing case cover, end cover (ba01.40-p-1000-01h).....325
01.40 - End cover with vulcanized radial seal (bt01.40-p-0001-01a).....326
01.40 - Remove_install timing case cover (ar01.40-p-8000hx).....327
01.45 - 0310 - Removal and installation of the complete oil sump Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) - A. Model 107, B. Model 126 (Model 463.228 for deviations see SI 00_111) (ra01001160310z).....330
01.45 - 3100 - Removal and installation of the oil sump (except 4MATIC) Engine 103 (ra01001033100x).....335
01.45 - Remove_install oil pan (ar01.45-p-7500hz).....338
01.60 - 2100 - Removal and installation of the timing case cover Engine 103 (ra01001032100x).....340
003_Crank Assembly.....345
03.00 - 0345 - Checking and correcting the setting of the TDC sensor Engines 116.96 (3.8, 4.2) 117.96 (5.0, 5.6) (Model 463.228 for deviations see SI 00_111) (ra03001160345z).....347
03.00 - Prüf- und Einstellwerte Personenwagen Triebwerk (be03.00-z-9999az).....350
03.00 - Technical modifications Passenger cars Crank assembly (bt03.00-z-9999az).....353
03.00 - Tightening torques Passenger cars Crank assembly (ba03.00-z-9999az).....354
03.10 - 0310 - Checking, replacement and tightening of the connecting-rod bolts Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra03001160310z).....356
03.10 - 0313 - Reconditioning and realigning the connecting rod Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra03001160313z).....359
03.10 - 0316 - Removal and installation of the pistons Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra03001160316z).....363
03.10 - 0317 - Replacement of the piston rings Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra03001160317z).....368
03.10 - 3160 - Removal and installation of the pistons Engine 103 (ra03001033160x).....370
03.20 - 0318 - Checking and reconditioning of the crankshaft Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra03001160318z).....374
03.20 - 0320 - Mounting the crankshaft in the bearings Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra03001160320z).....379
03.20 - 0324 - Replacement of the crankshaft front radial seal Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra03001160324z).....387
03.20 - 0327 - Replacement of the crankshaft rear radial seal Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra03001160327z).....390
03.20 - 1800 - Removal and installation of the crankshaft Engine 103 (ra03001031800x).....393
03.20 - 3180 - Checking and servicing the crankshaft Engine 103 (ra03001033180x).....398
03.20 - 3200 - Mounting the crankshaft in bearings Engine 103 (ra03001033200x).....406
03.20 - 3300 - Removal and installation of the grooved ball bearing and end cover in the crankshaft Engine 103 (ra03001033300x).....411
03.30 - 0342 - Removal and installation of the hub_vibration damper belt pulley Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (Model 463.228 for deviations see SI 00_111) (ra03001160342z).....413
03.30 - 3420 - Removal and installation of the belt pulley_vibration damper and hub Engine 103 (ra03001033420x).....417
03.30 - 3450 - Checking and correction of the setting of the TDC sensor Engine 103 (note deviations for off-road vehicles) (ra03001033450x).....422
03.30 - 4100 - Removal and installation of the flywheel or driven plate Engine 103 - Models 107, 124, 126, 201 (note deviations for off-road vehicles) (ra03001034100x).....428
03.30 - 4200 - Machining the flywheel (except two-mass flywheel) Engine 103 (ra03001034200x).....435
03.30 - 4640 - Removal and installation of the needle bush in the two-mass flywheel Engine 103 (ra03001034640x).....436
03.30 - 5000 - Removal and installation of the holding lock for the crankshaft_ring gear Engine 103 (ra03001035000x).....438
03.30 - Bolt for driven plate, flywheel, sheet metal two-mass flywheel standardized (bt03.30-p-0002-01a).....439
03.30 - Flywheel, driven plate, vibration damper, starter ring gear (ba03.30-p-1000-01a).....440
005_Engine Timing.....443
05.00 - 2320 - Removal and installation of the rocker arms Engine 103 (ra05001032320x).....446
05.00 - Engine management, basic function (gf05.00-p-9901a).....449
05.00 - Technical modifications Passenger cars Engine timing (bt05.00-z-9999az).....451
05.00 - Test and adjustment values Passenger cars Engine timing (be05.00-z-9999az).....452
05.00 - Tightening torques Passenger cars Engine timing (ba05.00-z-9999az).....454
05.10 - 0230 - Removal and installation of the rocker arms Engines 116.96 (3.8, 4.2), 117.96 (5.0,5.6) (ra05001160230z).....455
05.10 - 0310 - Removal and installation of the chain tensioner Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160310z).....458
05.10 - 0330 - Removal and installation of the tension rail Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160330z).....461
05.10 - 0340 - Removal and installation of the guide rails Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160340z).....464
05.10 - 0440 - Removal and installation of the idler gear Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160440z).....468
05.10 - 3100 - Removal and installation of the chain tensioner Engine 103 (ra05001033100x).....470
05.10 - 3300 - Removal and installation of the tensioning rail Engine 103 (ra05001033300x).....475
05.10 - 3350 - Removal and installation of the guide rail Engine 103 (ra05001033350x).....478
05.10 - 4600 - Removal and installation of the crankshaft gear Engine 103 (ra05001034600x).....480
05.10 - Timing chain drive, toothed belt drive (ba05.10-p-1000-01b).....487
05.10 - Timing chain with modified center plate (bt05.10-p-0001-01a).....489
05.20 - 0220 - Removal and installation of the camshaft Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160220z).....490
05.20 - 0225 - Grinding the camshaft bearing journals Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160225z).....498
05.20 - 2190 - Removal and installation of the rocker arm bearing bracket Engine 103 (ra05001032190x).....500
05.20 - 2200 - Removal and installation of the camshaft Engine 103 (ra05001032200x).....504
05.20 - 2218 - Replacement of the threaded bush in front of the camshaft Engine 103 (ra05001032218x).....512
05.20 - 2230 - Checking the basic position of the camshaft Engine 103 (ra05001032230x).....514
05.20 - 2240 - Adjustment of the basic position of the camshaft Engine 103 (ra05001032240x).....516
05.30 - 0250 - Removal and installation of the valve springs Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160250z).....519
05.30 - 0260 - Checking the valve springs and pretension Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160260z).....522
05.30 - 0270 - Replacement of the valve stem seals Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160270z).....523
05.30 - 0280 - Checking and machining the valves Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160280z).....527
05.30 - 0285 - Checking and replacement of the valve guides Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160285z).....529
05.30 - 0290 - Replacement of the valve seat ring Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160290z).....534
05.30 - 0291 - Machining the valve seat rings Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160291z).....537
05.30 - 0293 - Decoking the valves Engines 116.96 (3.8, 4.2), 117.96 (5.0, 5.6) (ra05001160293z).....540
05.30 - 2130 - Checking basic position of hydraulic compensating elements Engine 103 (ra05001032130x).....544
05.30 - 2500 - Removal and installation of the valve springs Engine 103 (ra05001032500x).....546
05.30 - 2895 - Checking the valves Engine 103 (ra05001032895x).....550
05.30 - 2910 - Machining the valve seat rings Engine 103 (ra05001032910x).....552
006_Fuel Cell System.....555
06.00 - Tightening torques Passenger cars Fuel cell system (ba06.00-z-9999az).....556
06.30 - Anode module (ba06.30-p-1000-01b).....557
007_Mixture Formation.....558
07.00 - 0001 - Additional designations for models and components Engines 116.965, 117.965_968 KE (Model 463.228 for deviations see SI 00_111) (ra07031160001x).....568
07.00 - 0002 - General Model and component overview Engines 116.965, 117.965_968 KE (Model 463.228 for deviations see SI 00_111) (ra07031160002x).....570
07.00 - 0004 - General Vehicle characteristics A. Basic_national versions (CH_S) KAT, B. National versions (AUS_CH_J_S_USA) Engines 116.965, 117.965_968 KE (Model 463.228 for deviations see SI 00_111) (ra07031160004x).....571
07.00 - A - Test and adjustment Data 00 - Test values with ignition ON and starting speed All Engines (dh0a00pm00000x).....575
07.00 - B3 - Test and Adjustment Operations 51 - Testing engine output and exhaust emissions All Engines (dh0b03pm00051x).....581
07.00 - C - Diagnosis test equipment 60 - Diagnosis test All engines (dh0c00pm00060x).....585
07.00 - C - Diagnostic Testers 11 - General All Engines (dh0c00pm10011x).....588
07.00 - C - Diagnostic Testers 12 - Fault Analysis All Engines (dh0c00pm10012z).....589
07.00 - C - Diagnostic Testers 13 - Test procedure engine not running All Engines (dh0c00pm10013z).....590
07.00 - C - Diagnostic Testers 14 - Test procedure engine running All Engines (dh0c00pm10014z).....591
07.00 - C - Diagnostic Testers 21 - Fault code with diagnostic testers All Engines (dh0c00pm10021x).....592
07.00 - C - Diagnostic Testers 31 - Connection diagram All Engines (dh0c00pm10031x).....595
07.00 - C - Diagnostic Testers 32 - Connection diagram single-circuit ignition system Engines 102, 103, 116, 117 KE and 104 KE_LH (dh0c00pm10032x).....596
07.00 - C - Diagnostic Testers 42 - Diagnostic Test - Start Test All Engines (dh0c00pm10042x).....598
07.00 - C - Diagnostic Testers 45 - Diagnostic Test - Engine setting All Engines (dh0c00pm10045x).....601
07.00 - C - Diagnostic Testers 48 - Diagnostic test All Engines (dh0c00pm00048x).....603
07.00 - C - Diagnostic Testers 49 - Diagnostic test - Engine output test All Engines (dh0c00pm10049x).....631
07.00 - C - Diagnostic Testers 50 - Diagnostic test - Special signals All Engines (dh0c00pm10050x).....632
07.00 - C - Diagnostic testers 41 - Diagnostic test - Overview All Engines (dh0c00pm10041x).....645
07.00 - D - Diagnosis Paths 11_1 - Complaint - Starting behavior_Starting time All Engines (dh0d00pm11101x).....646
07.00 - D - Diagnosis Paths 11_2 - Complaint - Idling not smooth, surging_misfiring All Engines (dh0d00pm11102x).....647
07.00 - D - Diagnosis Paths 11_3 - Complaint - Poor throttle response_Transition fault All Engines (dh0d00pm11103x).....648
07.00 - D - Diagnosis Paths 11_4 - Complaint - Poor output_Fuel consumption All Engines (dh0d00pm11104x).....649
07.00 - Exhaust emission test I (ar07.00-p-1000a).....650
07.00 - Service Information Fuel consumption measurement (si07.00-p-0004a).....651
07.00 - Service Information Return delivery of diagnostic data (si07.00-p-0010a).....653
07.00 - Service-Information Daten zur Abgasuntersuchung (AU-Solldaten) (si07.00-z-0011a).....654
07.00 - Technical modifications Passenger cars Mixture formation (bt07.00-z-9999az).....655
07.00 - Test and adjustment values Passenger cars Mixture formation (be07.00-z-9999az).....656
07.00 - Test and adjustment values for exhaust emission test I (ar07.00-p-1000-02i).....658
07.00 - Tightening torques Passenger cars Mixture formation (ba07.00-z-9999az).....660
07.04 - Charge air cooler coolant temperature sensor, basic function (gf07.04-p-2007a).....662
07.08 - Combustion engine control unit, basic function (gf07.08-p-9890a).....663
07.10 - Heat management, basic function (gf07.10-p-9900a).....664
07.10 - Upshift delay, basic function (gf07.10-p-1036a).....665
07.11 - 0230 - Removal and installation of the injection nozzles Engines 601, 602.91, 603.91 (note deviations for off-road vehicles) (ra07016010230x).....666
07.32 - 0001 - Additional designations for models_components Engine 103 KE injection (for off-road vehicles see introduction model 463) (ra07031030001x).....670
07.32 - 0001 - Function description Model and components survey A. Model survey, B. Components survey KE-injection (ra0703ke10001x).....672
07.32 - 0002 - Overview of models and components Engine 103 KE injection (for off-road vehicles see introduction model 463) (ra07031030002x).....676
07.32 - 0004 - Function description Vehicle features KE-injection (ra0703ke10004x).....677
07.32 - 0004 - Vehicle features A. Basic and national versions, except (CH_S) to 1986 and (AUS_J_USA), B. National versions (CH_S) to 1986 and (AUS_J_USA), Engine 103 KE injection (ra07031030004x).....679
07.32 - 0005 - GeneralInfluencing parameters of mechanical_elect. mixture adaptation Engines 116.965, 117.965_968 KE (Model 463.228 for deviations see SI 00_111) (ra07031160005x).....682
07.32 - 0005 - Influencing the variables of mechanical_electronic mixture adaptation A. Basic and national versions, B. National versions (AUS_J_USA) Engine 103 (ra07031030005x).....685
07.32 - 0009 - General Influencing parameters of the idle speed control Engines 116.965, 117.965_968 KE (Model 463.228 for deviations see SI 00_111) (ra07031160009x).....692
07.32 - 0010 - Function description Function diagram of the KE-injection system KE-injection (ra0703ke10010x).....693
07.32 - 0013 - Function diagram CIS-E injection A. Engines 116.964_965, 117.965_968 with KAT, EZL 9_85-9_87, B. Engines 116.965, 117.965_968 with KAT, EZL_AKR from 9_87, C. Standard and RÜF version (ra07031160013x).....710
07.32 - 0015 - Function description Location of components A.-I. - Models 107, 124, 126, 129, 201 KE-injection (ra0703ke10015x).....715
07.32 - 0030 - Function description Design and operation A. General KE-injection (ra0703ke1a030x).....727
07.32 - 0030 - Function description Design and operation B. Fuel supply KE-injection (ra0703ke1b030x).....730
07.32 - 0030 - Function description Design and operation C. Mixture formation - a)-f) Components KE-injection (ra0703ke1c030x).....746
07.32 - 0030 - Function description Design and operation E. Further electrical components and functions - a)-j) KE-injection (ra0703ke2e030x).....767
07.32 - 0030 - Function description Design and operation F. Start devices - a)-f) KE-injection (ra0703ke2f030x).....795
07.32 - 0030 - Function description Design and operation G. Idle speed devices - a)-e) KE-injection (ra0703ke2g030x).....809
07.32 - 0110 - Testing and adjustment of the engine Basic_national versions from 1986 (Model 463.228 for deviations see SI 00_111) (ra07031160110z).....844
07.32 - 0111 - Cylinder comparison with engine tester Engines 116.965, 117.965_968 KE Vehicles in RÜF version only (ra07031160111x).....862
07.32 - 0112 - Checking the electronic idle speed control Engines 116.965, 117.965_968 KE - Basic_national versions from 1986 (Model 463.228 for deviations see SI 00_111) (ra07031160112z).....867
07.32 - 0120 - Fuel pressure_leak tests Engines 116.965, 117.965_968 KE Basic_national versions (Model 463.228 for deviations see SI 00_111) (ra07031160120x).....878
07.32 - 0121 - Testing electrical components of the CIS-E injection system A. Basic and national versions (CH_S KAT) Engines 116.96 (4.2), 117.96 (5.0, 5.6) (ra0703116a121x).....887
07.32 - 0121 - Testing electrical components of the CIS-E injection system B. National versions (AUS_CH_J_S_USA) Engines 116.96 (4.2), 117.96 (5.0, 5.6) (ra0703116b121x).....910