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Volvo L50 L50B L50C L50D L50E L50F L50G L50H Wheel Loader Workshop Repair Service Manual PDF - MVLVL50BOPES.zip & MVLVL50EOPES.zip & MVLVL50HOPES.zip

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Factory-issued service and repair documentation covering the L50 Volvo, L50B Volvo BM, L50C Volvo, L50C Volvo BM, L50C OR Volvo, L50C OR Volvo BM, L50D Volvo, L50E Volvo, L50F Volvo, L50G Volvo, and L50H Volvo Wheel Loaders — everything a trained technician needs to service, troubleshoot, overhaul, and rebuild these machines to dealer standards.


This Volvo L50/L50B/L50E/L50F/L50G/L50H Wheel Loaders workshop service repair manual contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


Total Pages: 2,122


File Format: PDF (Windows & Mac & Linux)


Language: English


MAIN SECTIONS


0 - GENERAL


1 - STANDARD PARTS, SERVICE


2 - ENGINE WITH MOUNTING AND EQUIPMENT


3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS


4 - POWER TRANSMISSION


5 - BRAKE


6 - STEERING


7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT


8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE


9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM


...


0 - GENERAL


Air cleaner, specifications


Air conditioning, specifications


Air-conditioning, weight


Alternator, specifications


Battery, specification


Battery, weight


Boom Suspension System (BSS400), specification


Boom Suspension System, tightening torques


Brake pump, specifications


Cab, tightening torques


Cab, weight


Conversion tables


Cooling fan motor, specifications


Cooling fan, specifications


Cooling system, capacity


Cooling system, specifications


Description


Drive axles, capacity


Drive axles, tightening torques


Drive axles, weight


Drive shafts, specifications


E1021B


E1664 Lifting tool


E1666 Spanner


E-2017


Electrical system, specifications


Engine, capacity


Engine, specifications


Engine, tightening torques


Engine, weight


Frame, tightening torque


Fuel feed pump, specifications


Fuel tank, capacity


Fuel tank, specifications


Fuel tank, tightening torques


Fuel tank, weight


Gearbox, capacity


Gearbox, tightening torques


Gearbox, weight


Hydraulic components, weight


Hydraulic connections, tightening torques


Hydraulic system, volume


Hydrostatic system, tightening torques


Hydrostatic system, weight


Infrared Thermometer


Injection pumps, specifications


Injectors, specifications


Lifting frame, specification


Lifting frame, weight


Lighting, specifications


Lubrication system, specifications


Oil-bath precleaner, volume


Operation numbers for additional work


Power transmission, specifications


Preheating, specifications


Propeller shaft, tightening torque


Pump 2 (P2) Steering and other hydraulics, specifications


Starter motor, specifications


Steering, specification


Steering, tightening torques


Steering, weight


Thermostat, specifications


Valve system specifications


Volvo standard tightening torques


Weight of cooling system


Wheel brakes, specification


Wheels, tightening torques


Working hydraulics, tightening torques


Working hydraulic system, specifications


1 - STANDARD PARTS, SERVICE


Alternative fuels


CE-marking, EMC-directive


Checklist after a fire or heat exposure


Cleanliness in hydraulic systems


Coolant, changing


Decontamination


Electric welding


Engine, changing oil and filter


Environmental handling for the future


Environmentally hazardous fluids


Environmentally safe handling


Environment


Fire prevention measures


Health hazards with paint, plastics and rubber


Hydraulic system, changing oil


Recommended lubricants


Repairing hydraulic system


Safety concerns everybody!


Safety rules when servicing


Safety when handling accumulators


Safety when handling oils and fuel


Safety when handling the machine


Safety when lifting and supporting complete machine


Safety when using lifting equipment


Safety when working on hydraulic systems


Safety when working with air conditioning refrigerant


Safety when working with batteries


Service interval


Some simple rules regarding tyre handling


Starting with booster batteries


Towing


Towing procedures


Transporting the machine


Waste handling


Working in environmentally contaminated areas


Working on the electrical system of the machine


Working under raised boom


2 - ENGINE WITH MOUNTING AND EQUIPMENT


Accelerator control cable, replacing


Air cleaner, description


Air cleaner, specifications


Cooling fan motor, specifications


Cooling fan, specifications


Cooling fan speed control, description


Cooling system, capacity


Cooling system, description


Cooling system, specifications


Crankshaft, description


Crankshaft front oil seal, replacing


Engine, capacity


Engine, description


Engine, installing


Engine, removing


Engine, specifications


Engine, tightening torques


Engine, weight


Fan motor, installing


Fan motor, removing


Fuel feed pump, specifications


Fuel system, bleeding


Fuel system, description


Fuel tank and combined tank unit, replacing


Fuel tank, capacity


Fuel tank, specifications


Fuel tank, tightening torques


Fuel tank, weight


Hydraulic cooling fan, description


Hydraulic cooling fan, speed sensor, replacing and adjusting clearance


Idling speed, checking and adjusting


Injection pump, one changing


Injection pumps, specifications


Injectors, specifications


Lubrication system, description


Lubrication system, specifications


Oil-bath precleaner, volume


Preheating, specifications


Pump 3 (P3) Cooling fan pump _ Brake pump, cooling fan maximum pressure, checking


Pump 3 (P3) Cooling fan pump _ Brake pumpCooling fan maximum speed, checking


Pump 3 (P3) Cooling fan pump _ Brake pumpFlow and pressure control, description


Pump 3 (P3) Cooling fan pump _ Brake pump, specifications


Pump 3 (P3) Cooling fan pump _ Brake pump Stand-by pressure, checking and adjusting


Sensor fault


Thermostat, replacing


Thermostat, specifications


Valves, adjusting


Valve system specifications


Weight of cooling system


3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS


30 - GENERAL


Air filter pressure


Back-up alarm


Boom Suspension System (BSS)


Brake pressure charging


Brake pressure


Brake test


Central lubrication


Charge pressure hydrostatic system


Communication with data buses


Coolant temperature, engine


Coolant temperature, outlet radiator


Cooling fan control


Description of table for software functions


Differential lock


Downshifting signal


Electrical system, description


Electrical system, specifications


Electrical system, work instructions


Electronic control system, description


Engine oil pressure


Engine speed for V-ECU


Fuel Level


Gear Selector


Gearshifting solenoids


Hydraulic Oil Level


Hydraulic oil temperature


Instrument control unit I-ECU, functional description


Interruption in computer communication


Interval Wiper


Limp-Home mode, by-passed V-ECU


Output brake pressure


Overspeed, transmission


Parking brake, mechanical


Parking brake


Preheating of inlet air


Reduced computer communication


Secondary steering


Service interval


Starter lock-out


Starter motor engagement


System voltage


Tire radius


Transmission disengagement


Transmission oil filter


Transmission oil pressure


Transmission oil temperature


Travel Speed


Vehicle control unit V-ECU, description


Wiping during and after washing


31 - BATTERY


Battery, description


Battery, specification


Battery, weight


32 - ALTERNATOR; CHARGE REGULATOR


Alternator, description


Alternator, specifications


33 - STARTING SYSTEM


Preheating, description


Preheating, specifications


Starter motor, specifications


Starting system, description


35 - LIGHTING


Lighting, description


Lighting, specifications


37 - CABLE; FUSE; RELAY


Cable and component designations


Cable and component marking explanations


Circuit list


Communication cable explanation


Component list 10 Signals, shift solenoids


Component list 11 sensors


Component list 12 switches


Component list 1 alternator, batteries, capacitors, electronic units


Component list 2 diodes


Component list 3 fuses


Component list 4 heating coils, instruments, service connections


Component list 5 lights


Component list 6 control-, warning lights


Component list 7 solenoid valves


Component list 9 relays


Component list Motors, resistors, monitoring system


Electrical distribution box, description


Electrical symbols and designations


Frame ground connections and signal ground


Wiring diagram 10


Wiring diagram 11


Wiring diagram 12


Wiring diagram 140


Wiring diagram 14


Wiring diagram 150


Wiring diagram 15B


Wiring diagram 15


Wiring diagram 16


Wiring diagram 170


Wiring diagram 175


Wiring diagram 17


Wiring diagram 17 Updateted CDC


Wiring diagram 18


Wiring diagram 19


Wiring diagram 1


Wiring diagram 20


Wiring diagram 21B


Wiring diagram 21C


Wiring diagram 21


Wiring diagram 23


Wiring diagram 24


Wiring diagram 25


Wiring diagram 26


Wiring diagram 2


Wiring diagram 32B


Wiring diagram 32


Wiring diagram 33


Wiring diagram 3


Wiring diagram 4


Wiring diagram 5

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